Re: [RE-wrenches] Rapid Shutdown Battery Systems

2015-08-26 Thread Ray Walters
mp;productCat_ID=39&sortOrder=4&act=p> (Previous Model Num: MNBCB-1000/50-Battery Combiner) MidNite 1000amp battery combiner box Includes a 1000amp Positive and Negative bus bar with 3/8 inch studs. On Aug 26, 2015, at 3:39 PM, Ray Walters wrote: Hi Wrenches; I have an upcoming proj

Re: [RE-wrenches] Rapid Shutdown Battery Systems

2015-08-26 Thread Ray Walters
location of the bird house and locking it would be a quick solution to the malicious shutting off of a system. FF do carry and do use bolt cutters. On Aug 26, 2015, at 7:26 PM, Ray Walters wrote: I spoke with Phil Undercuffler from Outback, who is a long term respected member of our list

Re: [RE-wrenches] Rapid Shutdown Battery Systems

2015-08-27 Thread Ray Walters
alters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 8/26/2015 10:19 PM, billbroo...@sbcglobal.net wrote: Ray, Do you have a massive battery bank and 3, 8kW inverters inside the house? Is this in a garage or power shed. If it is a

Re: [RE-wrenches] to flash or not to flash

2015-08-29 Thread Ray Walters
Excellent point, sir. I have looked at quite a few from the attic, later when doing upgrades, and I haven't seen leaks. But NO, I have not carefully gone back on every install to confirm. No news is good news, but that still doesn't mean 100% leak free. Also, I'm working in a drier climate,

Re: [RE-wrenches] Guarding against live parts 690.7 (D)

2015-09-04 Thread Ray Walters
WilIiam; checked out your guards on your website, that looks really clean, but also like a lot of work and expense. I'm still so surprised manufacturers are not offering an option like that to their frame systems. My question: how come you didn't just fence the array? Shading issues on the

Re: [RE-wrenches] Guarding against live parts 690.7 (D)

2015-09-10 Thread Ray Walters
s.org] *On Behalf Of *William Miller *Sent:* Friday, September 04, 2015 12:09 PM *To:* RE-wrenches <mailto:re-wrenches@lists.re-wrenches.org>> *Subject:* Re: [RE-wrenches] Guarding against live parts 690.7 (D) Ray: 1.Why no fence? Aesthetics. Also costs may be a wash by the time you

Re: [RE-wrenches] 80kW Radian

2015-09-16 Thread Ray Walters
I would add to your question: What BOS battery disconnect and combiner are folks using? Outback can stack but doesn't offer the other gear. I can share some pics supplied by their Tech support of a 5 Radian setup using telecom style overhead Buss bars; not sure how many inspectors are going to

Re: [RE-wrenches] Rooftop DC disconnects

2015-09-24 Thread Ray Walters
The other option is Midnite Solar's remote controlled breakers or combiner boxes. They make up to a 250 amp breaker, but I found on large battery systems that we need some thing larger. Colorado is now requiring Rapid Disconnect for the batteries as well, which is NOT the original intent of th

Re: [RE-wrenches] Flying with Makita batteries in checked or carryon?

2015-09-28 Thread Ray Walters
Flown many times with my tools. Batteries are carry on, and all the rest of the tools need to go in the checked baggage. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 9/28/2015 7:18 PM, Dan Fink wrote: Esteeme

Re: [RE-wrenches] Haticon Mid and Ends

2015-10-05 Thread Ray Walters
Contact S Flex in Denver http://www.sflex.com/htdocs/index.php/us/contact-information R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 10/5/2015 7:37 PM, James Rudolph wrote: Aloha Wrenches, Does anybody know where

Re: [RE-wrenches] PV testing

2015-10-06 Thread Ray Walters
I agree, many module failures only show up under load. I just use a clamp on meter while the modules are still wired to the batteries. The PV150 can capture operating current and power as well, so it should be able to identify most module fails. I'm just not sure if it can do this without a lo

Re: [RE-wrenches] Haticon Mid and Ends

2015-10-06 Thread Ray Walters
. Mahalo Ray! On Mon, Oct 5, 2015 at 11:14 PM, Bill Loesch <mailto:solar1onl...@charter.net>> wrote: James, Glad you received at least one potential source for product, so far. With all due respect, why do you need to replace the clips? Any take away for others so as to not

[RE-wrenches] DPW Rack Problems

2015-10-06 Thread Ray Walters
Greetings All; I have used DP&W's top of pole racks for 20 years, but I've had my share of trouble, too. First the lead times are horrible, sometimes pushing 2 months. Second, the cost is approaching the cost of the modules, especially for high wind ratings. Third, they just can't seem to wai

Re: [RE-wrenches] Current limiting fuse at battery bank

2015-10-22 Thread Ray Walters
I agree installing a fuse at the battery bank is a good idea. However actually doing it right is tough. Putting the class T fuse and holder in a battery enclosure with flooded cells is going to cause more trouble than it solves. I've seen class T fuses oozing green goo out the ends, and the

Re: [RE-wrenches] traveling with digital meters

2015-11-09 Thread Ray Walters
Wow, I just got back from over seas myself, went through multiple checks, and have never had a problem with the probes on my meters. I always carry those on. I mean they're not really worse than a pen, pencil, paper clip, etc Or maybe there are some Ninja solar installers that can do some s

Re: [RE-wrenches] What is this racking system?

2015-11-10 Thread Ray Walters
Sorry Drake, I don't know what that one is. These rack questions come up so often on the list, we should create a data base to ID all the racking systems. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 11/10/201

[RE-wrenches] Sunnyboy TL with Batteries

2015-11-11 Thread Ray Walters
Hi All; It just occurred to me that the new secure power supply model Sunny Boy TL inverters might be able to charge a battery based inverter through its regular AC input, and avoid some of the control issues inherent to regular AC coupled systems. This would allow the secure power output to

[RE-wrenches] CEC Approved Retailer?

2015-11-17 Thread Ray Walters
HI All; I just ran across a solar retailer in Colorado claiming to be a "CEC approved retailer". Ever heard of that? I looked it up and the Clean Energy Council in Australia has an CEC approved retailer list, which of course this company is not on the list. CEC is also the Consumer Electronic

Re: [RE-wrenches] Mixing battery sizes in the same bank

2015-11-18 Thread Ray Walters
Even if it works for short term testing, I would imagine long term issues that would require more frequent equalization, and shorter cycle life. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 11/18/2015 5:09 PM,

Re: [RE-wrenches] Panasonic PV modules, missing you

2015-11-29 Thread Ray Walters
Dellta LA lightning arrestors would not prevent the diode damage you mentioned. I think many others on the list will confirm that Delta LAs are not effective at preventing equipment damage, and probably only useful in preventing complete wire melt down. Midnite found the Delta didn't start c

Re: [RE-wrenches] Wire management dual axis tracker

2015-11-30 Thread Ray Walters
We used to just bundle the PV cables and secure them close to the pivot point at both the rack and the pole with insulated wire loom clamps. We always made a big enough loop to handle full articulation, but not too long so they wouldn't catch on the Combiner box, etc. We also started using b

Re: [RE-wrenches] Wire management dual axis tracker

2015-12-01 Thread Ray Walters
- 970.626.5253 C - 208.721.7003 "Responsible Technologies for Responsible People since 1988" *P*Please consider the environment before printing this email. *From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Ray Walters *Sent:* Monday, November 30, 201

Re: [RE-wrenches] Frozen T-105s

2015-12-03 Thread Ray Walters
Basically I would try to save the batteries and sell this guy what he really needs: a better system. Obviously there is no LVD, and so this whole sad story of 8 v out of 48v, and frozen electrolyte (more like just water). He needs a real inverter/ charger and put all his loads on AC or at least

Re: [RE-wrenches] Outback customer service???

2015-12-08 Thread Ray Walters
HI Larry; I second your suggestion that dealers have a separate, expedited contact line that reaches someone with a higher level of expertise. 1) We're repeat customers, and their front line sales team. 2) We're not going to call unless its something trickier to figure out. This has been a long

[RE-wrenches] Discover Batteries

2015-12-12 Thread Ray Walters
Anyone heard of or used Discover Batteries? http://discover-energy.com/products/advanced-tubular-batteries/ They have a sealed lead acid battery that they are claiming 1900 cycles to 80% DOD. Sounds amazing, but They are head quartered in Canada, and I'm having a hard time getting info on t

Re: [RE-wrenches] Discover Batteries

2015-12-13 Thread Ray Walters
9 AM, jay wrote: HI Ray, Not really that unique. Most industrial VRLA are pretty close. Just a quick check of the Outback site, has their RE version at 1500 cycles at 80%DOD and OPzV at 1800 cycles. Unigy, and Absolite 2P are going to right there as well. jay peltz power On Dec 12, 2

Re: [RE-wrenches] Rolls Surrette not honoring their warranty

2015-12-15 Thread Ray Walters
We've gotten Rolls clunkers right from the factory with zero volts, and yes we had to get nasty to get it replaced. They wanted to charge us shipping under the warranty terms, and I stood my ground: they sold a hunk of lead, when I paid for a battery. That is not completing the sales transacti

Re: [RE-wrenches] Outback customer service???

2015-12-15 Thread Ray Walters
I think many manufacturers use Refurb parts for repair/ warranty. I had a cell phone replaced under warranty and the "new" one was not new at all. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 12/15/2015 7:24 P

Re: [RE-wrenches] 4 ways to keep a battery for a long time

2015-12-17 Thread Ray Walters
Hi Larry and Jay; I totally agree, that taking into account charge and discharge rates, DOD, and temperature, we should be able to more accurately model a battery's lifespan. We already have temp sensors at the battery, so it seems just a matter of software to do this. Also battery's nonlin

Re: [RE-wrenches] HuP Conundrum

2015-12-17 Thread Ray Walters
It's also possible to charge just the weak cells using an automotive charger set to 6 v. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 12/17/2015 8:29 AM, Luke Christy wrote: Thanks Guys, for the feedback. I r

Re: [RE-wrenches] 4 ways to keep a battery for a long time

2015-12-18 Thread Ray Walters
3 505-8760 On 12/18/2015 8:44 AM, Starlight Solar Power Systems wrote: On Dec 17, 2015, at 11:55 AM, Ray Walters wrote: ...but as far as I can tell, every other storage chemistry has similar characteristics: lower capacity at low temps, a high temp limit, non-linear cycle life depending on DOD,

Re: [RE-wrenches] the federal tax credit this year

2015-12-19 Thread Ray Walters
I heard Congress just approved the extension of the 30% tax credit beyond 2016. Supposedly the rule changed to "begin construction" from "put into service", but I don't think that takes effect till 2017. Definitely want a tax pro to look the whole thing over, especially in light of the new ru

Re: [RE-wrenches] Surrette L-16 battereis

2015-12-28 Thread Ray Walters
The HUP is a smaller footprint than L16s because it is a taller battery. We've moded quite a few battery boxes just by raising them and adding a strip of wood at the bottom. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 50

Re: [RE-wrenches] fire extinguishers

2016-01-14 Thread Ray Walters
I think I would put in an eye wash station first, followed by a set of cable cutters. The one battery fire I experienced was a quick burn of the hydrogen off of a single cell, lasted a few seconds with very little heat, and extinguished it self. It was the result of a shorted battery cable, s

Re: [RE-wrenches] Battery corrosion issue

2016-01-20 Thread Ray Walters
The EZ out is for unscrewing a threaded connection, I've spent a bunch of time with those only to have the EZ out break off in there too. Then you've got a real mess of hardened tool steel. I would first drill several small 1/8" holes in the lead around the circumference of the bolt. Then,

Re: [RE-wrenches] Solarworld

2016-01-21 Thread Ray Walters
What I've seen lately in my Spam box, advertised at the usual ridiculous price, is for low wattage Solarworld modules. We currently are installing 285 and 290 watt models, and what was being offered were 260 and under. Either they're knock offs, or someone is moving some really old stock. Thi

Re: [RE-wrenches] Plastic washers

2016-01-28 Thread Ray Walters
I would use a SS washer with integrated Neoprene rubber gasket. We use them on roof work, and Unirac uses them under the lag on their roof flashings. Image result for neoprene washers https://www.copperstate.com/shop/429/neoprene-washers Thanks, R.Ray Walters CTO, Solarray, Inc Nabcep Certifi

Re: [RE-wrenches] Plastic washers

2016-01-28 Thread Ray Walters
plastics is they don’t compress so you do get a ridged structure. jay peltz power On Jan 28, 2016, at 10:15 AM, Ray Walters <mailto:r...@solarray.com>> wrote: I would use a SS washer with integrated Neoprene rubber gasket. We use them on roof work, and Unirac uses them under the lag

[RE-wrenches] Battery Box Construction

2016-01-28 Thread Ray Walters
Hi All; We're looking to improve our battery box construction, and are considering using 1/8" think polypropylene sheeting. I've used small premade boxes before, but this will be for a HUP install, and we would want to build the box around the batteries after. Does anyone have experience/ c

Re: [RE-wrenches] Battery Box Construction

2016-01-28 Thread Ray Walters
bottoms of batteries should be employed. Bill Feather River Solar Electric Bill Battagin, Owner 4291 Nelson St. Taylorsville, CA 95983 530.284.7849 www.frenergy.net On 1/28/2016 5:35 PM, Allan Sindelar wrote: Ray, Just a couple of weeks ago we installed a 24V HUP set in an existing installati

Re: [RE-wrenches] Battery Box Construction

2016-01-29 Thread Ray Walters
respirators to Demo a box that was in a dilapidated and soon to be be razed structure. The general contractor and client stood by laughing and commented that it looked like a scene from Breaking Bad! On Jan 28, 2016, at 9:18 PM, Ray Walters <mailto:r...@solarray.com>> wrote: Thanks fo

Re: [RE-wrenches] Aquion Batteries

2016-01-29 Thread Ray Walters
That new chart is for a single block, but we would want the M100 or M110 which is 12 of those S30 blocks connected together (580 AH @ 20 hr rate). I haven't tried them, but I penciled out the ROI and at 3000 cycles they stand up well against other lead acid batteries. 40 v is low, but I believ

Re: [RE-wrenches] 600V charge controller questions

2016-01-31 Thread Ray Walters
We were called in on a system similar to this, and we ended up just installing an AC transfer switch. Normally the GT array sold back to the grid side of the system, but in an extended outage, the customer had the option to switch the connection to the back up load side (AC coupled) He was made

Re: [RE-wrenches] Radian ROCB in Outback GSLC 120/240 AC

2016-02-04 Thread Ray Walters
What batteries are you using? I've had flooded lead acid batteries have several mA of current flowing to ground through the acid mist along the side of the battery. I had the battery bank supposedly isolated but got a shock and traced the connection to ground to the middle of the battery pack

[RE-wrenches] Old Net Metering

2016-02-09 Thread Ray Walters
Greetings Esteemed Wrenches; I just received an interesting call from an owner of a late 1990s vintage GTB system here in Colorado. (Trace SW4048 I'm guessing) The tenants had disconnected the grid for almost 2 years and lived in the house off grid. They had also done many scary wiring "upgr

Re: [RE-wrenches] Old Net Metering

2016-02-09 Thread Ray Walters
the owners manual Jeremy Rodriguez Solar Installation And Design Expert All Solar, Inc. 1463 M St Penrose Colorado 81240 Sent by Jeremy's iPhone. Sorry for typos and shorthand! On Feb 9, 2016, at 12:23 PM, Ray Walters wrote: Greetings Esteemed Wrenches; I just received an interesting call

Re: [RE-wrenches] Old Net Metering

2016-02-09 Thread Ray Walters
Design Expert All Solar, Inc. 1463 M St Penrose Colorado 81240 Sent by Jeremy's iPhone. Sorry for typos and shorthand! > On Feb 9, 2016, at 12:23 PM, Ray Walters mailto:r...@solarray.com>> wrote: > > Greetings Esteemed Wrenches; > >

Re: [RE-wrenches] PV-direct air heating?

2016-03-09 Thread Ray Walters
I believe you would still need a battery for the Classic to work properly. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 3/9/2016 7:07 PM, Dan Fink wrote: I have an interesting question I haven't run into before,

[RE-wrenches] Rapid Shutdown

2016-03-15 Thread Ray Walters
Greetings Esteemed Wrenches: I've just heard back from our inspector here in Colorado, and we are still being required to disconnect the batteries under 690.12. No where in 690.12 are batteries mentioned, nor in the appropriate 690.71 section that deals with batteries. The entire reasoning b

Re: [RE-wrenches] Rapid Shutdown

2016-03-15 Thread Ray Walters
power beyond the array is off, just like we turned the sun itself off. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 3/15/2016 11:10 AM, billbroo...@sbcglobal.net wrote: Ray, I guess I have to step in after that ac

Re: [RE-wrenches] Rapid Shutdown

2016-03-15 Thread Ray Walters
use? What if someone thought all the power was off when they dragged a hoseline into my basement. My two cents Pat On Tue, Mar 15, 2016 at 1:10 PM, <mailto:billbroo...@sbcglobal.net>> wrote: Ray, I guess I have to step in after that acknowledgement. PV system circuit is a

Re: [RE-wrenches] Rapid Shutdown

2016-03-15 Thread Ray Walters
the battery. Cost is about $120 each. Midnite told me than plan to implement the arc fault relay control. A simple SPST switch in series with the 12 volt Aux output will allow shutdown. Add a fire alarm output relay for auto-shutdown in case of fire. Seems like a simple, cost effective way to me

Re: [RE-wrenches] Rapid Shutdown

2016-03-15 Thread Ray Walters
ippy Drumpf brain from no where's ville, so what do I know? R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer since 1986 303 505-8760 On 3/15/2016 3:54 PM, Patrick A. Shortell wrote: Hi Ray Well you got me there I meant no dis

Re: [RE-wrenches] Rapid Shutdown

2016-03-15 Thread Ray Walters
My two cents Pat On Tue, Mar 15, 2016 at 1:10 PM, mailto:billbroo...@sbcglobal.net>> wrote: Ray, I guess I have to step in after that acknowledgement. PV system circuit is a self-defined term and therefore cannot be defined unless you

Re: [RE-wrenches] Rapid Shutdown

2016-03-15 Thread Ray Walters
cian Solar Design Engineer 303 505-8760 On 3/15/2016 8:04 PM, b...@midnitesolar.com wrote: On 3/15/2016 5:23 PM, Ray Walters wrote: Hi Brad; I think that remotely tripping the inverter might work with Outback, but definitely not with Magnum. (I checked with them today) Also, if the battery cable

Re: [RE-wrenches] DC to DC converters

2016-03-28 Thread Ray Walters
What about building a 30 vdc system (5 x 6v batteries in series) and adjust the settings on a Midnite Classic to work with that? How tight does the 30 vdc output need to be? On inverters, I've had trouble with the Suresine, basically not working with GFCI outlets. I keep trying different mod

Re: [RE-wrenches] Specific AC Coupling question

2016-04-04 Thread Ray Walters
Also worth looking at Magnum's new AC diversion load system. It does the frequency shifting but also 4 kw dump load that can be set up to any AC electric load. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 4/4

Re: [RE-wrenches] small inverters

2016-04-20 Thread Ray Walters
Hi Wayne; Which GFCI outlets do you use? We've had trouble with random tripping with the Morningstar. I switched outlet models, thought I fixed it, but its tripping again. Morningstar's list of approved GFCIs is outdated. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Lic

Re: [RE-wrenches] Does a Netral COunt as a CCC

2016-04-21 Thread Ray Walters
Also look at the notes to the tables in Chapter 9. For conduit fill, all wires are counted. 310.15 covers ampacity derating for more than 3 current carrying conductors in the raceway. The key is "current carrying conductors". The neutral definitely carries current. You don't have to count g

Re: [RE-wrenches] Battery charging problems

2016-04-21 Thread Ray Walters
That doesn't make sense, the inverter's charger determines the max charge rate and the max draw from the generator. The 8.5 kW Kohler should have no problem running the 4.4 kW Magnum. What is the altitude? Is it wired for 240 vac ? If the generator is running at 120 vac, then you are only r

Re: [RE-wrenches] Does a Neutral Count as a CCC

2016-04-24 Thread Ray Walters
However, in this case, Peter's installing lots of 120 vac branch circuits, so all of those neutrals will be carrying full current (unless they are shared neutral circuits). Mike Holt's exception would apply to 240vac circuits if they had a neutral. Further, Holt's exception would not be appli

Re: [RE-wrenches] Off-grid generator update?

2016-04-28 Thread Ray Walters
FYI, generally we haven't had cold start issues with propane units, as long as the pipe is sized properly ( as mentioned in another recent post) and the starter battery is kept fully charged. This is based on about 20 years experience in the Rockies with temps below 0, but not 40 below. We don

Re: [RE-wrenches] Off-grid generator update?

2016-04-28 Thread Ray Walters
ttery charging needs to be added foroff grid Jerry Sent via the Samsung Galaxy S™ III, an AT&T 4G LTE smartphone Original message From: Ray Walters Date:04/28/2016 7:28 AM (GMT-10:00) To: RE-wrenches Subject: Re: [RE-wrenches] Off-grid generator update? FYI, generally w

Re: [RE-wrenches] Outback programing question

2016-04-29 Thread Ray Walters
What's wrong with the chargers being on? Just set the charge settings (absorb 56 v, and absorb time 5 minutes) fairly low. It will lightly charge for a few minutes, and then go to float. Just because your customer imagines this to be a problem, doesn't mean it actually is. Its not going to hur

Re: [RE-wrenches] Outback programing question

2016-04-29 Thread Ray Walters
ld want to do. (I'm still waiting for that app that lets us set up systems with a laptop or phone) Good luck, please post your solution. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 4/29/2016 6:19 PM, jay

[RE-wrenches] Backup System Blues

2016-06-15 Thread Ray Walters
Hi All; I'm in the process of finishing a grid tie with battery backup system, and besides the many pitfalls of this type of work, I destroyed a Tripp lite surge suppressor when I turned on the system. The system has a pair of the new Outback VFXR 3524 inverters wired in 120/240 series config.

Re: [RE-wrenches] Enphase Support Non-Responsive

2016-08-05 Thread Ray Walters
Could you tell us about the metal conduit vs. Romex installation differences between the Enphase and SolarEdge? Thanks, R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 8/5/2016 11:54 AM, penobscotso...@midmaine.c

Re: [RE-wrenches] Pass through/transition box for Enphase

2016-08-09 Thread Ray Walters
I think the issue has always been locating the right parts, not the installation. Everyone carries the Cobra X flex, but not the ferrules. We usually crimp lugs on and use breakers with stud terminals, so the need for ferrules is minimal. I have always wondered about the terminal bussbars from

Re: [RE-wrenches] Pass through/transition box for Enphase

2016-08-11 Thread Ray Walters
So this may be a dumb question, but I'm assuming wire nuts are not suitable for Fine strand wire? I agree that most installs are not code compliant in this regard. Its really tough to find parts or even good info on this. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licens

Re: [RE-wrenches] Buck-Boost transformer to mitigate high voltage drop?

2016-08-16 Thread Ray Walters
My guess is that in your case the GTPV will just help alleviate the volt drop situation. I wouldn't start adding transformers, etc until you are having a problem. Put in the contract that this extra cost may be necessary for proper function, but I would keep it as a backup. Based on the numb

Re: [RE-wrenches] Battery issue

2016-08-24 Thread Ray Walters
Trojan L 16s have a known issue with premature cell failures. The T105s seem to still be fine, but I won't sell the L16 anymore. SG readings don't even matter when you have an obvious cell failure. Its like doing blood work on a corpse. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Ins

Re: [RE-wrenches] Tracker controller service?

2016-08-31 Thread Ray Walters
My old trick for Wattsun trackers was just to turn them into fixed racks. Usually the tilt actuator could be hot wired with a 12 v battery to get summer and winter tilt. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-87

Re: [RE-wrenches] Test procedure for Concorde batteries

2016-09-01 Thread Ray Walters
Hi Gary; I think it would be a waste of time to load test a sealed battery that is 9 years old. Even at only 20% discharge, that battery only has 2800 cycles. At 80% discharge, its 550 cycles. The daily system cycle is probably roughly a 10% cycle, coupled with the frequent deep cycles. We

Re: [RE-wrenches] Wire nuts

2016-09-06 Thread Ray Walters
1) I've used the Euro connectors you show for decades with good results. Not necessarily legal here, but I like them 2) Before bad mouthing the wire nuts, I've found installer error to almost always be the problem. In the installation pictured, the wire nuts are not outdoor rated, and the

Re: [RE-wrenches] Splices in service panel

2016-09-08 Thread Ray Walters
Hi Mac; I'm not sure I understand how you would extend the wires without splicing. BTW you only need to extend the hots, not the neutrals or grounds. *NEC 312.8* sets a cross sectional area limit of 75% for the splices and wires inside an OCPD Enclosure. I just found these inline splices to us

Re: [RE-wrenches] Splices in service panel

2016-09-08 Thread Ray Walters
Hi Chris; Its the same as a switch leg for a light. The neutral stays at the light, only the hot is run down to the switch and back. Also, with some critical load panel set ups available (ie Generac), there is no provision to even run the neutrals to the new CLP. This is cleaner and involves m

Re: [RE-wrenches] Fluke 337

2016-09-13 Thread Ray Walters
HI Drake; My old Fluke clamp on died last year, and some good Wrench here turned me on to the Seaward solar power clamp. It does everything the Fluke did, and offers some amazing power analysis too. It can do real time power readings that even account for power factor. It can break out THD

Re: [RE-wrenches] Issue with DR1512 and oven

2016-09-19 Thread Ray Walters
Sounds like ovens have gotten more complicated over the years. As soon as I read "control board" and modified sine wave, I cringe. The good old DR inverters worked great, I even ran my own shop on one for several years back in the 90s. I for the most part quit selling them though, as even tho

Re: [RE-wrenches] Deep well submersible pump query

2016-10-05 Thread Ray Walters
Constant pressure pumps are a much better set up. The Grundfos SQE is a great example. Your well driller is right on target. However, expecting 10 gpm from a 600 ft deep well off grid is overkill. I would compromise on that flow rate. 5 gpm will be plenty of water in most cases, outside of w

Re: [RE-wrenches] PV Recombiner

2016-10-10 Thread Ray Walters
This thread actually brings up issues I've struggled with for years too. QOs are really not good for over 50 v. The panel mount QOUs are really expensive and special order. I believe they're only good to 125 vdc, so that not much help with higher voltage arrays. There are much better breakers

Re: [RE-wrenches] GSLC work-arounds

2016-10-11 Thread Ray Walters
Nice work William, thanks for posting all this info. That issue with mounting the Mate 3 is just ridiculous, I totally agree they need to make an adapter to interface with regular boxes. They can sell it separately. In the 90s it was understood we had to fab our own solutions, but at this p

[RE-wrenches] TIny House Pump

2016-10-28 Thread Ray Walters
Greetings Esteemed Wrenches: We have a tiny house project, and need to supply the pressure pump. My go to pump has been the Grundfos MQ series of constant pressure pumps. They have no start up surge, and don't require an external pressure switch or pressure tank. For small part time cabins,

Re: [RE-wrenches] TIny House Pump

2016-10-28 Thread Ray Walters
ll need a small pressure tank. jay peltz power On Oct 28, 2016, at 1:13 PM, Ray Walters wrote: Greetings Esteemed Wrenches: We have a tiny house project, and need to supply the pressure pump. My go to pump has been the Grundfos MQ series of constant pressure pumps. They have no start up s

Re: [RE-wrenches] 690.8

2016-11-10 Thread Ray Walters
The exception under 690.8(B)(1) definitely applies. All of Midnite' breakers and boxes are rated for 100% continuous operation. I believe, this does not apply to their touch safe fuse assemblies, however. Also FYI, you should be able to use the 90 deg C rating for complying with 110.14 (C)

Re: [RE-wrenches] Outback Programming Ghost

2016-11-10 Thread Ray Walters
It almost sounds like someone got in there and tried to reprogram stuff themselves. Have you installed the proper anti-Gremlin devices? R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 11/10/2016 12:34 PM, William

Re: [RE-wrenches] Outback Programming Ghost

2016-11-11 Thread Ray Walters
Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 11/10/2016 9:26 PM, William Miller wrote: Ray: I have no reason to believe anyone has been meddling. No one knows the password. It does look like some serious glitch. William On Nov 10, 2

Re: [RE-wrenches] Firmware, Firmware, Firmaware was Outback Programming Ghost

2016-11-12 Thread Ray Walters
ller *Sent:* Thursday, November 10, 2016 11:26 PM *To:* RE-wrenches *Subject:* Re: [RE-wrenches] Outback Programming Ghost Ray: I have no reason to believe anyone has been meddling. No one knows the password. It does look like some serious glitch. William On Nov 10, 2016, at 6:25 PM, Ray Walte

Re: [RE-wrenches] Ring Connectors

2016-11-14 Thread Ray Walters
Here's the lug you would use for the inverter and batteries https://www.delcity.net/store/Straight-Tinned-Copper-Lugs/p_810763.h_796015.t_1 It doesn't say here, but on the bag I got, it specifically is listed for fine strand cables too. I have 3 crimpers that I use: one like Allan's for the lar

Re: [RE-wrenches] Milwaukee M18 one key tools

2016-11-29 Thread Ray Walters
I believe that the reason they don't list actual torque values for drill settings is that they can vary quite a bit depending on the SOC of the battery, temperature, drill age, etc. If its a critical torque application, I would not depend on the drill settings, but instead do a final tightening

Re: [RE-wrenches] Milwaukee M18 one key tools

2016-11-29 Thread Ray Walters
I own the M18, and the power varies noticeably with discharge, and also with higher amp hour packs. My drill screams with a 5 AH pack! I agree its less of a drop with discharge than with lead acid or NiiCad, but its still enough to make torque settings inaccurate. R.Ray Walters CTO, Solarray

Re: [RE-wrenches] Milwaukee M18 one key tools

2016-11-30 Thread Ray Walters
stem I did, a third party was hired to audit the PV work. It was on the checklist to spot check torques. I have been spot-checking torque ever since. *From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Ray Walters *Sent:* Tuesday, November 29, 2016 1:14 P

Re: [RE-wrenches] Retrofit variable speed drive to old well pump?

2016-12-11 Thread Ray Walters
Hey Dan; If this just problem just started, I'm with Drake, you could have a premature cell failure. I also agree with Allan, 2 wire pumps are certainly problematic on inverters. Many well service folks don't even install them because they don't last near as long as 3 wire pumps, so your cu

Re: [RE-wrenches] AC/DC in Same Trench?

2016-12-28 Thread Ray Walters
Also, you didn't specify, but AC and DC are specifically allowed in the same raceway per 300.3(C)(1). Only If the DC circuits are PV source or output circuits, then 690.31(B) prevails, which says they can't share a raceway. But again, as Chris mentions, this restriction does not apply to dire

Re: [RE-wrenches] Conext SW 4024 with bad firmware

2016-12-29 Thread Ray Walters
I've seen similar weirdness with many systems of various brands. The issue seems to be having the generator shutting down while still under load, with as you noted, the frequency and voltage dropping, and the inverter not transferring quick enough. Basically I suggest to my customers having si

[RE-wrenches] Solar World Wind Damage

2017-01-10 Thread Ray Walters
Greetings All; I just had the dreaded call from one of my higher profile commercial clients: a remote radio repeater station had modules ripped off the frame by high winds. Two SW285s were damaged. The wind was strong enough to rip right through the aluminum side rails. We had used the prop

Re: [RE-wrenches] Solar World Wind Damage

2017-01-10 Thread Ray Walters
winds over 100 mph aren't half that pressure. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 1/10/2017 4:38 PM, penobscotso...@midmaine.com wrote: Hi Ray, I don't have much advice, but I can tell you

Re: [RE-wrenches] Solar World Wind Damage

2017-01-10 Thread Ray Walters
tch it bounce back and forth: that's the simple way to determine its harmonic resonance. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 1/10/2017 6:26 PM, William Miller wrote: Ray: I can't say I h

Re: [RE-wrenches] Solar World Wind Damage

2017-01-11 Thread Ray Walters
would contribute to failure of the kind you experienced. Bill Feather River Solar Electric Bill Battagin, Owner 4291 Nelson St. Taylorsville, CA 95983 530.284.7849 CA Lic 874049 www.frenergy.net On 1/10/2017 5:26 PM, William Miller wrote: Ray: I can't say I have a solution to your pro

Re: [RE-wrenches] Solar World Wind Damage

2017-01-12 Thread Ray Walters
ismontana.com <http://www.oasismontana.com> *From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Ray Walters *Sent:* Thursday, January 12, 2017 2:16 PM *To:* RE-wrenches *Cc:* Sefchick,

Re: [RE-wrenches] Solar World Wind Damage

2017-01-12 Thread Ray Walters
lto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Ray Walters *Sent:* Thursday, January 12, 2017 5:22 PM *To:* RE-wrenches *Subject:* Re: [RE-wrenches] Solar World Wind Damage Chris & Dana; Our site is a mountain in Wyoming and does have some focusing effects, so maybe 170 mph is po

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