Basically I would try to save the batteries and sell this guy what he really needs: a better system. Obviously there is no LVD, and so this whole sad story of 8 v out of 48v, and frozen electrolyte (more like just water). He needs a real inverter/ charger and put all his loads on AC or at least get an LVD on the DC loads.
Then once you've solved the root cause, you talk batteries as a phase 2.
I've seen frozen batteries recover. First thaw with some kind of heater, and then get them charged back up. This is a 120% over discharge, and the battery will be damaged very quickly if not recharged.
They are recoverable, but lost some life.  Now the clock is ticking.
He should be able to limp these along and start saving for a new set before next winter.
And you will have another loyal customer.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 12/3/2015 10:00 PM, frenergy wrote:
Larry, et al.

Yes, good point< I should have mentioned the batteries are only 1 1/2 years old. There are many of the first time homeowner mistakes going on here...not a good site for winter sun due to tree shade, batteries in cold environment, didn't mention a recently sporadically working CC, etc. Its the whole enchilada.

Though I just met the customer he's a nice guy, burned by the first dealer and very un-solar-educated. I want to help him but he has very few funds. After a thorough thaw, we thought we would "test" 2 batts on a car trickle charger (his friends' house) to see if/how they respond. I've been training him on monitoring temps, electrolyte, keeping the amps low for the first many hours and watching, documenting voltage. If he wants to spend his time doing this to see if some life can be scratched out of all that sulphation, I'm willing to mentor him...for now.

I know we been in this discussion before but the frozen cells were a new twist for me. Thanks you guys,

Bill


On 12/3/2015 5:32 PM, Starlight Solar Power Systems wrote:
Hi Bill,

You did not mention the age but I would bet that the batteries have more of a problem from being deficit charged since the owner has no alternative charge source. So many DIY systems are poorly designed and usually underpowered. We see T-105’s murdered in just 2-3 years. Top that off with the likely damage from the big freeze event and I would condemn the bank.

Larry Crutcher
Starlight Solar Power Systems


On Dec 3, 2015, at 7:00 AM, Feather River Solar Electric <i...@frenergy.net <mailto:i...@frenergy.net>> wrote:

Hey Folks,

I came across an off-gridder yesterday whom was getting zero support from the dealer he had purchased his small system from, self installed, batteries in a lightly insulated box outside. When I inspected the electrolyte levels I discovered it was frozen in some cells, the voltage of the 48 volt pack was ~8 volts, I didn't check individual batteries due to these facts...I'd seen "enough". Recently temps have been in the high teens, though we are back up to low 30's.

He does not have a genny or battery charger! I have a DC genny which I could use to charge these batteries but should I waste my time and his money trying to save them? Others' experience with this situation?

TIA,

Bill
<FRS_working_logo, 50%.JPG>
--
Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.
Taylorsville, CA 95983
530.284.7849
CA Lic 874049
www.frenergy.net
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