0.5 to 6 mm2 is #20-#10 AWG

On Tue, Apr 27, 2021, 9:10 PM Sindelar Solar <al...@sindelarsolar.com>
wrote:

> August,
>
> Thank you for this suggestion. I went to the site, and under "Two Sizes
> for All Conductor Types" on that page it appears that there's a model
> that'll work with 2-10AWG conductors:
>
> "With the 6 mm2 (10 AWG) variant, you can connect all conductor types –
> with cross sections from 0.5 to 6 mm2 (2−10 AWG)".
>
> This would contradict what you wrote below, so I'm just checking whether I
> missed something.
>
> Thanks, Allan
> On 4/27/2021 12:55 PM, August Goers wrote:
>
> Hi Jason - I noticed that Tesla is using the Wago connectors in their
> Powerwalls. They only go up to #10, but they certainly appear to have some
> advantages such as easy QC inspection, compactness, and price. We are in
> the process of trying a batch of these out, but I hadn't considered using
> them in exterior J-boxes.
>
> https://www.wago.com/global/electrical-interconnections/discover-installation-terminal-blocks-and-connectors/221
> August
>
> On Tue, Apr 27, 2021 at 10:42 AM Jason Szumlanski <
> ja...@floridasolardesigngroup.com> wrote:
>
>> I'd be interested to hear thoughts on Wago 221-6XX series connectors,
>> specifically for THWN to Enphase IQ/DG/TC conductor transitions or just
>> THWN splices.
>>
>> On Mon, Apr 26, 2021, 8:40 PM Blake Gleason <bl...@sunlightandpower.com>
>> wrote:
>>
>>> Corey,
>>> Thank you!  Agreed, the message from Staubli's Eng dept is much less
>>> confusing (with the exception of the statement about THHN tending to be
>>> solid vs stranded).
>>> All -
>>> What are you folks using to transition from PV Wire to THHN/THWN-2
>>> inside a junction box?  We used to use split bolts, which make an awesome
>>> electrical connection, but are time-consuming and not easily serviceable.
>>> Wire nuts (the right ones) are Listed, but never felt reliable for that
>>> purpose.  Same for WAGO levers.  I hear about people using Buchanan splice
>>> caps, but I wonder about trading one set of crimping problems for another.
>>> And of course, the only problem with using THHN in an MC4 is that the
>>> compression gland may not be as watertight as it is with PVWire, and the
>>> Buchanans certainly are not watertight.  Terminal blocks generally aren't
>>> listed, definitely aren't watertight, and raise inspectors' eyebrows.  Why
>>> is this so hard for me??
>>> Best,
>>> Blake
>>> Thanks
>>>
>>> On Mon, Apr 26, 2021 at 5:19 PM Corey Shalanski <coreso...@gmail.com>
>>> wrote:
>>>
>>>> Blake,
>>>> In addition to Bryan's notes, here is some unconfusing information
>>>> directly from Stäubli's engineering dept:
>>>>
>>>> The answer is categorically no: *you cannot use THHN wires with MC4
>>>>> connectors.*  There are several reasons for this:
>>>>> 1.     *Certification*: our MC4 connectors are certified to UL6703,
>>>>> which only covers UL4703 PV wire or USE2 cable.  Any other wire type is 
>>>>> not
>>>>> covered by our certification
>>>>> 2.     *Internal validation*: we have no internal testing or
>>>>> validation of how MC4 or Evo2 connectors perform with THHN cables.  We
>>>>> therefore cannot warranty / accept the use of THHN cables with our PV
>>>>> connectors.  The allowable cables and applications for our PV connectors 
>>>>> is
>>>>> clearly stated in the assembly instructions.
>>>>> 3.     *Construction*: THHN cables use very rigid PVC insulators,
>>>>> which behave very differently than XPLE or TPE insulators that are the 
>>>>> most
>>>>> widely used on PV wires.  PVC has a very low elastic range and easily
>>>>> deforms permanently under load/thermal cycling.  It is not a well-suited
>>>>> cable for higher temperature or high temperature fluctuating applications
>>>>> where compression-type cable seals (i.e. cable glands) are used.  Also,
>>>>> THHN cables tend to be single-conductor solid core cables, which are
>>>>> absolutely not allowed with crimp terminations like the MC4 (or any other
>>>>> PV connector on the market for that matter).  They also are not allowed by
>>>>> UL6703.
>>>>>
>>>> These comments were forwarded to me by Jeff Wang, who works for Stäubli
>>>> North America.
>>>> --
>>>> Corey Shalanski
>>>> Jah Light Solar
>>>> Portland, Jamaica
>>>>
>>>> On Mon, Apr 26, 2021 at 9:23 AM <bl...@sunlightandpower.com> wrote:
>>>>
>>>>>
>>>>> Bryan,
>>>>> Thank you for the link.  I am confused by the "PVC" section you
>>>>> referenced.  Here's the complete text:
>>>>>
>>>>>>   For safety reasons Stäubli prohibits the use of PVC cables. Cables
>>>>>> made from PVC can be connected to MC4-Evo 2 since the insulation material
>>>>>> of the connector (Polyamide) is suitable to be connected to PVC. PVC 
>>>>>> cables
>>>>>> usually have an upper limiting temperature of 70 °C, in fixed 
>>>>>> installations
>>>>>> sometimes 80 °C.
>>>>>>
>>>>> THHN/THWN-2 is made with PVC insulation, so I assume that it falls
>>>>> under the category of a "PVC cable."
>>>>> So, the first sentence seems to say that it's not allowed by Staubli.
>>>>> But then the second sentence seems to say that is IS allowed.  And then 
>>>>> the
>>>>> third sentence doesn't seem to be contemplating the most common PVC wire
>>>>> type of all (in the US), which is THHN/THWN-2, which has a 90 degree
>>>>> rating?!
>>>>> Can you help un-confuse me?
>>>>> Thank you!
>>>>> Blake
>>>>>
>>>> List sponsored by Redwood Alliance
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> --
>
> *Allan Sindelar*
> al...@sindelarsolar.com
> NABCEP Certified PV Installation Professional
> New Mexico EE98J Journeyman Electrician
> Founder (Retired), Positive Energy, Inc.
> *505 780-2738 cell*
>
>
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