August,

Thank you for this suggestion. I went to the site, and under "Two Sizes for All Conductor Types" on that page it appears that there's a model that'll work with 2-10AWG conductors:

   "With the 6 mm2 (10 AWG) variant, you can connect all conductor
   types – with cross sections from 0.5 to 6 mm2 (2−10 AWG)".

This would contradict what you wrote below, so I'm just checking whether I missed something.

Thanks, Allan

On 4/27/2021 12:55 PM, August Goers wrote:
Hi Jason - I noticed that Tesla is using the Wago connectors in their Powerwalls. They only go up to #10, but they certainly appear to have some advantages such as easy QC inspection, compactness, and price. We are in the process of trying a batch of these out, but I hadn't considered using them in exterior J-boxes. https://www.wago.com/global/electrical-interconnections/discover-installation-terminal-blocks-and-connectors/221 <https://www.wago.com/global/electrical-interconnections/discover-installation-terminal-blocks-and-connectors/221>
August

On Tue, Apr 27, 2021 at 10:42 AM Jason Szumlanski <[email protected] <mailto:[email protected]>> wrote:

    I'd be interested to hear thoughts on Wago 221-6XX series
    connectors, specifically for THWN to Enphase IQ/DG/TC conductor
    transitions or just THWN splices.

    On Mon, Apr 26, 2021, 8:40 PM Blake Gleason
    <[email protected] <mailto:[email protected]>>
    wrote:

        Corey,
        Thank you!  Agreed, the message from Staubli's Eng dept is
        much less confusing (with the exception of the statement about
        THHN tending to be solid vs stranded).
        All -
        What are you folks using to transition from PV Wire to
        THHN/THWN-2 inside a junction box?  We used to use split
        bolts, which make an awesome electrical connection, but are
        time-consuming and not easily serviceable.  Wire nuts (the
        right ones) are Listed, but never felt reliable for that
        purpose.  Same for WAGO levers.  I hear about people using
        Buchanan splice caps, but I wonder about trading one set of
        crimping problems for another.  And of course, the only
        problem with using THHN in an MC4 is that the compression
        gland may not be as watertight as it is with PVWire, and the
        Buchanans certainly are not watertight.  Terminal blocks
        generally aren't listed, definitely aren't watertight, and
        raise inspectors' eyebrows.  Why is this so hard for me??
        Best,
        Blake
        Thanks

        On Mon, Apr 26, 2021 at 5:19 PM Corey Shalanski
        <[email protected] <mailto:[email protected]>> wrote:

            Blake,
            In addition to Bryan's notes, here is some unconfusing
            information directly from Stäubli's engineering dept:

                    The answer is categorically no: *you cannot use
                    THHN wires with MC4 connectors.*  There are
                    several reasons for this:
                    1. _Certification_: our MC4 connectors are
                    certified to UL6703, which only covers UL4703 PV
                    wire or USE2 cable. Any other wire type is not
                    covered by our certification
                    2. _Internal validation_: we have no internal
                    testing or validation of how MC4 or Evo2
                    connectors perform with THHN cables.  We therefore
                    cannot warranty / accept the use of THHN cables
                    with our PV connectors.  The allowable cables and
                    applications for our PV connectors is clearly
                    stated in the assembly instructions.
                    3. _Construction_: THHN cables use very rigid PVC
                    insulators, which behave very differently than
                    XPLE or TPE insulators that are the most widely
                    used on PV wires.  PVC has a very low elastic
                    range and easily deforms permanently under
                    load/thermal cycling.  It is not a well-suited
                    cable for higher temperature or high temperature
                    fluctuating applications where compression-type
                    cable seals (i.e. cable glands) are used.  Also,
                    THHN cables tend to be single-conductor solid core
                    cables, which are absolutely not allowed with
                    crimp terminations like the MC4 (or any other PV
                    connector on the market for that matter). They
                    also are not allowed by UL6703.

            These comments were forwarded to me by Jeff Wang, who
            works for Stäubli North America.
            --
            Corey Shalanski
            Jah Light Solar
            Portland, Jamaica

            On Mon, Apr 26, 2021 at 9:23 AM
            <[email protected]
            <mailto:[email protected]>> wrote:


                Bryan,
                Thank you for the link.  I am confused by the "PVC"
                section you referenced.  Here's the complete text:

                      For safety reasons Stäubli prohibits the use of
                    PVC cables. Cables made from PVC can be connected
                    to MC4-Evo 2 since the insulation material of the
                    connector (Polyamide) is suitable to be connected
                    to PVC. PVC cables usually have an upper limiting
                    temperature of 70 °C, in fixed installations
                    sometimes 80 °C.

                THHN/THWN-2 is made with PVC insulation, so I assume
                that it falls under the category of a "PVC cable."
                So, the first sentence seems to say that it's not
                allowed by Staubli.  But then the second sentence
                seems to say that is IS allowed.  And then the third
                sentence doesn't seem to be contemplating the most
                common PVC wire type of all (in the US), which is
                THHN/THWN-2, which has a 90 degree rating?!
                Can you help un-confuse me?
                Thank you!
                Blake

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