Great discussion, all.  Thank you.

For 1000V (where we also tend to favor MC-style connectors), we are
connecting PVWire to 1000V-rated XHHW-2 (which is not PVC), and always
inside a 3R box.

Blake

On Wed, Apr 28, 2021 at 9:00 AM Ray <r...@solarray.com> wrote:

> I think the biggest issue with poor connections on the Polaris type blocks
> is not stripping enough insulation off the wire. They need much more
> stripped off than other types of connectors.  With too much insulation
> remaining, the screw tightens on the insulation, and the electrical
> connection is just some loose copper tickling the inside of the barrel.
> You wouldn't notice it at first with testing, but it would definitely start
> to over heat over time.  Might catch it with a FLIR though.
>
> What other connectors are 1000 v rated?  This seems like more an issue of
> having the manufacturer's retest to 1000v.  I can't imagine those blocks
> not being able to handle 1000v, but.....
>
> Ray Walters
> Remote Solar
> 303 505-8760
>
> On 4/28/21 11:27 AM, Corey Shalanski wrote:
>
> Chris's reminder is a good oneā€”the 600V rating of most insulated
> "multi-tap" connectors pretty much limits their use to residential systems.
> I would also keep in mind that those connectors generally have a torque
> spec. I've definitely seen examples of meltdowns caused by poor
> terminations - either the compression screw isn't torqued properly or the
> conductor isn't fully inserted. To help eliminate the latter case, we used
> to favor the Burndy models (e.g., BIT4
> <https://www.hubbell.com/burndy/en/Products/Power-Utilities/Connectors/Lugs-Terminals/Bolted/Vinyl-Insulated/BIT4/p/2021315>)
> because they had a transparent case; I see that Polaris also now offers
> transparent models (e.g., IT-4C
> <http://www.nsiindustries.com/catalog/nsiproducts/polaris-mechanical-connectors/polaris-vision-tap/it-4c>
> ).
>
> --
> Corey Shalanski
> Jah Light Solar
> Portland, Jamaica
>
>
> On Wed, Apr 28, 2021 at 7:38 AM Chris Sparadeo <sparadeo.ch...@gmail.com
> > wrote:
>
>> Keep in mind that Wagos, Polaris lugs, Multi-tap Burndy lugs are rated
>> for 600V. I can see this being a possible use for MC4 connectors in a
>> higher voltage splice scenario, because of their 1000V/1500V ratings.
>
>
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