Good time to overbore, fill with epoxy, re-drill and re-install with new 
fasteners.  :)

Dennis C.
Touche' 35-1 #83
Mandeville, LA




>________________________________
> From: Sébastien Lemieux <s.lemi...@umontreal.ca>
>To: cnc-list@cnc-list.com 
>Sent: Wednesday, November 21, 2012 11:45 AM
>Subject: Re: Stus-List Cabin handrails
> 
>
>Hi Allen,
>
>
>  I did this myself last year and had a few surprises along the way.  First, 
>the nuts were rather thin and mounted with not too wide washers, a light flare 
>on my socket prevented the socket to properly grab the nut...  I had to use 
>pliers from below to keep the nut in place and drill the teck plugs from the 
>handrail and use a screwdriver from the top.  Trying to turn the nut using the 
>pliers would simply result in the screw turning freely.
>
>
>  When putting the handrail back I reused the same hardware (silly me!).  I 
>then discovered that the screws had all been cut to custom lengths but not 
>properly filled.  I had to test different screws in different positions and 
>had a hard time getting the nuts to grab the threads that had been damaged by 
>the cut...  All this trying to cope with 4200 oozing from the screw.
>
>
>  Next time, I would do a complete dry-assembly before putting any 4200.  I 
>would probably favour using butyl tape.  I would change all the hardware, 
>making sure the nuts could be conveniently removed.  I would explore embedding 
>square head screws in the hand rails and permanently seal the top of the 
>screws, that would allow me to do all refinishing in my basement over the 
>winter.
>
>
>cheers,
>
>Sébastien Lemieux
>Merlot X - C&C 30 mk2 1987
>Mooney Bay - Lake Champlain
> 
>
>On Nov 21, 2012, at 8:17, allen wrote:
>
>Another question.  I am going to remove the cabin handrails to refinish and 
>rebed them.  When I pop off the cabin headliner access coverlets ( they're big 
>enough to admit a socket on an extension) I can see I'll need a deep well 
>socket to unscrew the nuts.  What size deep well socket is required?
>
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