Re: [RE-wrenches] Radian design limitation - am I missing something?

2012-12-17 Thread Ray Walters
of AC coupling as others noted is also a decent option, but when I last looked, it is much more expensive. Charge controllers are much cheaper per watt than inverters for a 48 vdc battery. Ray Walters On 12/17/2012 12:15 PM, William Miller wrote: Sure we'd all like to be able to p

Re: [RE-wrenches] Best elevated ground mount

2012-12-21 Thread Ray Walters
structure. I think combining these will become more common place in the future. Ray Walters On 12/21/2012 7:40 AM, Drake wrote: Another approach that customers have opted for is to build a carport or outbuilding. The money spent toward a rack can be used to make the array location a multi use

Re: [RE-wrenches] Magnum MS 4448 AE issues

2012-12-23 Thread Ray Walters
, but I would imagine it would have a voltage dip on surge too. Perhaps some capacitance might help too? Ray Walters Solarray, Inc. On 12/23/2012 8:45 AM, Howie Michaelson wrote: Hi All, I am trying to help my brother-in-law figure out if he can continue using his Magnum MS 4448 AE in his

Re: [RE-wrenches] Tying a ground mount to sandstone slab

2012-12-23 Thread Ray Walters
The ballasted idea is good, and I've also done what you are proposing below, which is a hybrid ballasted/ anchored system. Epoxy is the best anchor I've ever used, just make sure the hole is really clean before putting in the glue. Also I'd make the slab bigger to enhance the ballast effect.

Re: [RE-wrenches] Fridge recommendations?

2013-01-10 Thread Ray Walters
I've had clients freeze water outside for years and bring the ice (in gallon jugs) in to the fridge. It cuts the run time by at least half and is free. I've also done the chest style freezer conversion to fridge, but people don't like that as much. Its hard to use the space.

Re: [RE-wrenches] Best racking systems (was Awkward Mid-clamps & jigs for installing or removing modules?)

2013-01-18 Thread Ray Walters
f the rail, it acts as a decent cable tray. I've used Haticon and it has some advantages, but also its own problems: their clamps are not the greatest. Ray Walters Solarray, Inc. On 1/18/2013 3:04 PM, August Goers wrote: All - This thread brought up a question I've been mulling o

Re: [RE-wrenches] Awkward Mid-clamps & jigs for installing or, removing modules?

2013-01-18 Thread Ray Walters
Hi Hilton; Can you share any Pics? Sounds just like what I was thinking of making. Ray Walters On 1/18/2013 3:40 PM, Hilton Dier III wrote: I made a pair of jigs out of some two foot lengths of 20-80 (That 1" square aluminum extrusion with bolt slots on each side) and some unequal-leg

Re: [RE-wrenches] PV permitting standards

2013-01-20 Thread Ray Walters
Just to demonstrate the variance between jurisdictions, I recently did a system in a rural county in Oklahoma. There was no inspection process and folks were allowed to do their own wiring without a license. Essentially there was no AHJ at all. The utility did require a single line diagram, b

Re: [RE-wrenches] 24V Module Query

2013-01-24 Thread Ray Walters
Hi Allan; I've been in the same conundrum lately. I found that AEE and others have 12 v modules (Solartech), but the price per watt is double or triple. My take is that somewhere around 200 to 400 watts, its more cost effective to go to the GT modules with an MPPT controller. Blue Sky make

Re: [RE-wrenches] 24V Module Query

2013-01-24 Thread Ray Walters
2013, at 1:15 PM, Jay Peltz wrote: Hi guys I've buying the new 6" cell x 72 cell from Trina from a few suppliers. Big yea, but same 44voc so it's an easy add to existing systems. A huge relief. Jay Peltz power Sent from my iPhone On Jan 24, 2013, at 12:11 PM, Ray Walters <

Re: [RE-wrenches] 24V Module Query

2013-01-24 Thread Ray Walters
Hi John; Would we not need an MPPT controller, just a regular PWM type, then?  That might be a solution for these democracy arrays. Ray On 1/24/2013 3:16 PM, John Berdner wrote:

Re: [RE-wrenches] Husqvarna 5500 and VFX3524 Compatibility

2013-01-27 Thread Ray Walters
or doesn't have full output at 120 v, so you need a transformer to get a balanced full output from it. Maxing out one leg, while the other leg is unloaded will eventually cause uneven wear of the generator. Ray Walters On 1/27/2013 4:20 PM, toddc...@finestplanet.com wrote: just curious...

Re: [RE-wrenches] generator suggestions

2013-01-29 Thread Ray Walters
Those look interesting, especially the 20 Kw unit that is 1800 rpm. How's auto start, is it two wire? Does it have a no load draw for its electronics like the other newer standby generators? And finally does the warranty still apply for off grid use? Thanks, Ray Walters What On 1/29/2

Re: [RE-wrenches] generator suggestions

2013-01-29 Thread Ray Walters
I just found Generac's Off grid model 6 Kw. I know I've heard nothing but $%& about Generac, but this unit appears to actually be designed specifically for off grid, and has a special oil cooling system and runs at 2600 rpm. Anybody dare try one?

Re: [RE-wrenches] generator suggestions

2013-01-30 Thread Ray Walters
one. Kohler used to make a 6.5 Kw that fit the one inverter household fairly well. Ray Walters THeOn 1/30/2013 8:55 AM, Larry Crutcher, Starlight Solar Power Systems wrote: Randy, I concur, the Cummins/Onan generators are built well and are reliable. They provide a 1 year, 1000 hour warranty fo

Re: [RE-wrenches] generator suggestions

2013-01-30 Thread Ray Walters
tronics to go bad either. Ray Walters On 1/30/2013 3:02 PM, penobscotso...@midmaine.com wrote: From an environmental standpoint I would always recommend propane over diesel because of spillage and diesel fumes. I believe propane is much cleaner burning, although likely the CO2 is probab

Re: [RE-wrenches] Husqvarna 5500 and VFX3524 Compatibility question

2013-01-31 Thread Ray Walters
tely an option, but last time I used one, they were not UL listed or set up to wire in a code compliant manor. Ray Walters On 1/31/2013 3:13 PM, Allan Sindelar wrote: William, Yes, that's my understanding. Outback acknowledged this to me years ago. Allan *Allan Sindelar* _Allan@positiveen

Re: [RE-wrenches] Wire sizing calculator online

2013-02-04 Thread Ray Walters
with current calculations that corresponded to NEC 2011, alas that computer was taken, before I ever backed it up.  Maybe I should take another stab at it.  I'll incorporate your metric info too.  I guess this is what they call "open source" development.

[RE-wrenches] Multiple wires on Breakers

2013-02-04 Thread Ray Walters
type breakers (like Outbacks) can have multiple lugs on the same stud, or use a double barrel lug. Thanks for your help, Ray Walters ___ List sponsored by Home Power magazine List Address: RE-wrenches@lists.re-wrenches.org Options & setti

Re: [RE-wrenches] Multiple wires on Breakers

2013-02-04 Thread Ray Walters
Table from the Square D catalog for QO breakers shows a very limited number of breakers/wire sizes that can be double lugged. -Glenn -Original Message- From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ray Walters Sent: Mond

Re: [RE-wrenches] getting PV modules up to the roof

2013-02-07 Thread Ray Walters
Several types of lifts are available at rental yards. We've used a hand crank type air conditioner lift to move 8 modules up at a time. For anything over 10 modules, its really a good idea to use something besides a man on a ladder, especially with today's larger modules. -- R.Ray Walters CT

Re: [RE-wrenches] Corrugated roofing mounts

2013-02-18 Thread Ray Walters
I've got a project right now on a steel roof. I was just at a trade show last week, so I got to look at the latest gizmo from S5. I didn't like it at all, it didn't go into the valleys like the old mount, but drilled 4 holes into the side of the ridge, and just counted on the roofing to hold th

Re: [RE-wrenches] Corrugated roofing mounts

2013-02-18 Thread Ray Walters
cts. They self drill and we have had no instance of them snapping off while being driven. William Miller At 09:26 AM 2/18/2013, Ray Walters wrote: I've got a project right now on a steel roof. I was just at a trade show last week, so I got to look at the latest gizmo from S5. I didn'

Re: [RE-wrenches] Lithium batteries

2013-02-20 Thread Ray Walters
I'd try a set with a few adventurous customers, but the price needs to be really good for Beta testing. Once you get a couple of years of proof of concept, and work out the charging details, etc. then your friend could set the price higher. Its all about amp hours and cycle life. If he can p

Re: [RE-wrenches] Electric car chargers

2013-02-22 Thread Ray Walters
Hi William: I'm working on an off grid charging station for a Chevy Volt. I decided to stick with the onboard 120 VAC charger, as the slower charge rates are more efficient for both the house and vehicle batteries. Its the old Puekert's # issue: the faster the charge or discharge rate, the

Re: [RE-wrenches] Electric car chargers

2013-02-22 Thread Ray Walters
http://nationalcarcharging.com/downloads/ has several models of 240 vac chargers with full spec sheets. I just met them at a trade show. R.Ray Walters CTO, Solarray, Inc Nabcep Certified, Licensed Contractor 808 269-7491 On 2/22/2013 5:29 PM, William Miller wrote: Friends: I would not both

Re: [RE-wrenches] GJ series breakers 250A 250vdc

2013-02-26 Thread Ray Walters
HI Jeremy, Bob; That's the little strap that would slice you open if you weren't careful. That's a very hard box to work in just with one inverter. My recommendation would be to switch that box out for dual inverters. Use Outback's Flex 500, or Midnite's Notagutter. You're trying to save t

Re: [RE-wrenches] DC generators

2013-03-06 Thread Ray Walters
I never recommend trying to fully charge with a generator anyway: its too fuel inefficient. A good 4 hour bulk charge from 50% back to 80% SOC, and then hope the sun shines again. I usually set the voltage on the high side (they usually run the it in the winter), and program the run time to 4

Re: [RE-wrenches] Conductor Sizing for Supply Side Connection

2013-03-09 Thread Ray Walters
HI Chris; Just to be clear, the cables are not going to fail just because they aren't code compliant; unless you meant they would fail an inspection. I've included a picture of my own service rated at 150 amps. Using table 310.15(B)7 (which I believe is the correct table for sizing the serv

[RE-wrenches] Reliable Cheap Modsine Inverter

2013-03-13 Thread Ray Walters
Hi Guys; I have a project that will need multiple small battery based inverters. Each one will only be running a 100 w max. computer power supply, so there are no significant surges, and modsine will be fine (most small UPS systems only put out modsine) Avg load will be 20 watts. I know the

Re: [RE-wrenches] Reliable Cheap Modsine Inverter

2013-03-13 Thread Ray Walters
nuing Education Providers 970.672.4342 On Wed, Mar 13, 2013 at 10:01 AM, Ray Walters wrote: Hi Guys; I have a project that will need multiple small battery based inverters. Each one will only be running a 100 w max. computer power supply, so there are no significant surges, and modsine will

Re: [RE-wrenches] Reliable Cheap Modsine Inverter

2013-03-13 Thread Ray Walters
e and of course many of the Morningstar units. Thank you, Maverick Maverick Brown BSEET, NABCEP Certified Solar PV Installer ® President & CEO Maverick Solar Enterprises, Inc. Office: 512-919-4493 Cell:512-460-9825 Sent from my HondaJet! On Mar 13, 2013, at 11:01 AM, Ray Walter

Re: [RE-wrenches] Reliable Cheap Modsine Inverter

2013-03-13 Thread Ray Walters
That looks great Eric; thanks for sharing.  For this particular market (under 1000 watt inverter) UL/ ETL listing is just not an issue.  As soon as we're going for a full on code compliant house system, complete with Finicky AHJ, we're looking at Magnum or Outback

Re: [RE-wrenches] Metal shingles

2013-03-20 Thread Ray Walters
Very interesting, as I'm going out on my first metal shingle roof tomorrow morning. We were going to use a regular Soladeck. I'll let you know how it goes. I'm thinking I can trim it with a tin snips(famous last words?) R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Lic

Re: [RE-wrenches] Metal shingles

2013-03-21 Thread Ray Walters
How is this roof type for flashing? Do you just cut it with a tin snips? My project only entails replacing an unflashed conduit penetration with a Soladeck, so I'm hoping it won't be too bad. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Des

Re: [RE-wrenches] Metal shingles

2013-03-21 Thread Ray Walters
Szumlanski <mailto:ja...@fafcosolar.com>> wrote: Tin snips does the trick. I have a guy with 20+ years of roof experience that's a craftsman with snips. It's easy to butcher it if you let a junior guy do it. *Jason Szumlanski*// /Fafco Solar/ On Thu, Mar 21, 2013 at 11

Re: [RE-wrenches] P1 micro performance

2013-03-24 Thread Ray Walters
Hear, Hear, Carl. That has also always been my experience as well. In my off grid work, reliability trumps budget, and I almost always over size charge controllers, relays, inverters, fuse holders, etc. Most failures seem to be related to pushing the design limits of the equipment. I spent t

Re: [RE-wrenches] diesel vs. solar

2013-03-25 Thread Ray Walters
Also, Windy Dankoff's old spread sheet that I adapted calculates generator run time per week, and Maui SOlar software does a good job of calculating generator hours per year. I've used Homer and found it to be pretty far off from off grid reality. Any off grid application is going to benefit fr

Re: [RE-wrenches] Battery Terminal Connections (WAS GSCM-mini with Honda EM5000SX)

2013-04-01 Thread Ray Walters
I've never seen battery connections come loose with thermal activity, as long as they had a regular split lock washer on. I've gone back on our own work that is over 13 years old, and all is still tight. As Allan noted, I have seen plenty of failures due to untightened, and improperly crimped

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-05 Thread Ray Walters
I just finished a rewire and we kept the Ananda power center, Allan :-) Back when we used class T fuses more they were always over sized relative to Heinemann breakers. 400 amp class T fuse = 250 amp breaker= 4/0 cable 200 amp class T fuse = 175 amp breaker= 2/0 cable I still think class T fuse

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-06 Thread Ray Walters
8a standards. AGMs might not be for every installation, but for jobs where they are appropriate this could be a good, code-compliant solution. Phil Undercuffler OutBack Power On Friday, April 5, 2013, Ray Walters wrote: I just finished a rewire and we kept the Ananda power center, Al

[RE-wrenches] Inverter Ramp times

2013-04-08 Thread Ray Walters
Fellow Wrenches; I am consulting on a larger project out of country, and the utility is (as usual) concerned with disturbances to the grid from the variations in solar output. I know that most of the latest utility scale inverters have some ability to control the rate that power ramps up and

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-08 Thread Ray Walters
standards. AGMs might not be for every installation, but for jobs where they are appropriate this could be a good, code-compliant solution. Phil Undercuffler OutBack Power On Friday, April 5, 2013, Ray Walters wrote: I just finished a rewire and we kept the Ananda power center, Alla

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-09 Thread Ray Walters
Chris Freitas is my hero; that was true wrenching, even better that his mad scientist's experiment is still relevant 20 years later. Here's a link to the full article I stumbled on to last night: http://www.ibiblio.org/london/alternative-energy/homepower-magazine/archives/27/27p26.txt Very co

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-09 Thread Ray Walters
Hey Bob; Can you share that AIC vs Voltage chart? Thanks, R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 4/9/2013 1:46 PM, boB wrote: Those 250 amp and 175 amp breakers we have used for many many years now hav

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-15 Thread Ray Walters
Hi August; 250.162(A) says "operating at greater than 50 v", which a 48 v nominal system operates most of the time at over 50 v, at least when solar charging and/or selling back. We used to get dinged many years ago for using breakers rated at 50v dc on 48 v systems. John Wiles used to insist

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-16 Thread Ray Walters
Hi Drake; Read down a bit more and 250.166(C) and (D) limit the size of the GEC to #4 or #6 max., depending on what electrode is used. This used to not be the case, and systems in the 90s had 4/0 cable to a 5/8" electrode: which just like your 1/2" pipe example was absolutely ridiculous. R.R

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-16 Thread Ray Walters
nal Message- From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ray Walters Sent: Tuesday, April 16, 2013 12:52 PM To: RE-wrenches Subject: Re: [RE-wrenches] Fuse sizing in battery circuits Hi Drake; Read down a bit more and 250.166(C)

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-17 Thread Ray Walters
anks, Garrison -Original Message- From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ray Walters Sent: Tuesday, April 16, 2013 2:22 PM To: RE-wrenches Subject: Re: [RE-wrenches] Fuse sizing in battery circuits First, a water m

Re: [RE-wrenches] Outback wave form

2013-04-17 Thread Ray Walters
The old 50uF cap trick worked on Trace SW Inverters as well to run other Hi Efficiency washers. I thought it was the zero crossing issue, but what you're showing for PF makes more sense. I knew the caps worked, I just didn't fully understand why. Thanks, Larry. R.Ray Walters CTO, Solarray,

Re: [RE-wrenches] ground mount options?

2013-04-18 Thread Ray Walters
I have to mention that Schletter has not been very responsive to projects that are less than a MW these days. Nothing worse that promising a customer something, only to find out you can't even get a price on it. Meanwhile an outfit that WILL return your calls and has a good engineering staff

Re: [RE-wrenches] torque screwdrivers

2013-04-22 Thread Ray Walters
We've used them before, just check the in-lb ratings of the connectors you'll use them on. Ours went to 36in-lb, and for more, we just used our torque wrench. I'm now using powered screw drivers with torque settings, and then do a final check with the wrench. http://www.milwaukeetool.com/powe

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-22 Thread Ray Walters
Principal Engineer Heliocentric 801-453-9434 tahar...@heliocentric.org <mailto:tahar...@heliocentric.org> On Apr 5, 2013, at 10:12 PM, Ray Walters <mailto:r...@solarray.com>> wrote: I just finished a rewire and we kept the Ananda power center, Allan :-) Back when we used class T fuses more

Re: [RE-wrenches] Solarworld SW 165/175 needed

2013-04-24 Thread Ray Walters
HA, HA, HA. you must be joking Sorry Bruce, just we've been in this situation many times over the past few years; It's been a real pain. I actually think the best thing might be to pull some 175s out of service on a system upgrade for one customer in order to use them for other customers'

Re: [RE-wrenches] Stainless Steel Cable Ties

2013-04-25 Thread Ray Walters
Black UV resistant ties only last a few years at altitude in New Mexico and Colorado. UV is brutal, and causes PVC conduit to discolor within 2 years. The zips will actually hold for 10+ years, but aren't really strong. I've come back on my own work, and just yanked on them, and popped them

Re: [RE-wrenches] unbalanced string voltages

2013-04-28 Thread Ray Walters
I'd go for using that extra module with the damaged frame. What is the frame damage going to do to the system? Is it bad enough that the module could quit working later (bad edge seal)? The voltage mismatch isn't the end of the world either, but your over all year round performance will be bett

Re: [RE-wrenches] unbalanced string voltages

2013-04-29 Thread Ray Walters
Modules aren't exactly constant current devices. They are for much of their voltage range, up to a voltage a bit below the MPP, and then the current starts tapering down to 0 at Voc.  The entire string can only pass as much current as the lowest current mod

[RE-wrenches] TR Inverter Problems

2013-04-30 Thread Ray Walters
Hi Folks: I just finished up another ugly rewire project for a customer that had another"installer" put in a Xantrex TR inverter. We fixed numerous wiring issues, including neutral bonded to ground in 7 different places! The issue we're having now though, is that the TR inverter output voltage

Re: [RE-wrenches] TR Inverter Problems

2013-04-30 Thread Ray Walters
problem inverter. Kent Osterberg Blue Mountain Solar, Inc. www.bluemountainsolar.com t: 541-568-4882 On 4/30/2013 3:19 PM, Ray Walters wrote: Hi Folks: I just finished up another ugly rewire project for a customer that had another"installer" put in a Xantrex TR inverter. We fixe

Re: [RE-wrenches] TR Inverter Problems

2013-05-01 Thread Ray Walters
ause I got a follow-up call about the survey. There never has been a follow-up to correct this customer's problem inverter. Kent Osterberg Blue Mountain Solar, Inc. www.bluemountainsolar.com <http://www.bluemountainsolar.com> t: 541-568-4882 On 4/30/2013 3:19 PM, Ray Walters wrote:

Re: [RE-wrenches] Wasps

2013-05-02 Thread Ray Walters
Yes, Bethoven's Fifth symphony played backwards at half speed is quite effective. However, the array direct turntable varied in speed with PV insolation, making it hard to predict when the owner should go out to flip the record over. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Insta

Re: [RE-wrenches] not sure what's going on here

2013-05-10 Thread Ray Walters
I'd echo Bob-O on this and also add that when diagnosing others' work over the phone, it often is completely different issues when you get there. You have no idea if for instance he's actually got the modules wired correctly, he may have a loose connection(s) there, the parallels may all be lo

Re: [RE-wrenches] not sure what's going on here

2013-05-13 Thread Ray Walters
Take a charge controller with you that is sized for that array. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 5/12/2013 11:57 PM, Ron Young wrote: Hello all and thank you for the illuminating replies. One thing

[RE-wrenches] Lorentz Pumps

2013-05-18 Thread Ray Walters
Greetings Wrenchies; I have had a few inquiries for larger flow rate pumps, and was wondering what the latest on Lorentz pumps was. They show some commercial models with high flow rates (30,000gpd) but I haven't gotten any response from the company directly. I have three questions: Are there

Re: [RE-wrenches] Lorentz Pumps

2013-05-19 Thread Ray Walters
ps.html to get the latest about Lorentz, or maybe team up with a licensed pump installer and do the solar part. We have had great results with the Grundfos SQFlex system for anything that we have installed and haven't found the need to specify a Lorentz. Good Luck On Sat, M

Re: [RE-wrenches] FM80

2013-05-24 Thread Ray Walters
You can plug your module specs into this: http://www.midnitesolar.com/sizingTool/index.php to see if the Midnite Classic might work for your configuration. At lower array voltages, the Classic 150 can exceed 2500w arrays. Depending on how critical the reliability of the system is, I often go to

Re: [RE-wrenches] Defective modules-American crap?

2013-05-29 Thread Ray Walters
Our only protection at this point is the Wrenches list.  If anybody on the list is seeing premature failures, we need to know.  You folks have saved my tushy many times in the past.  For now, I've stuck mostly with Solar World, and not had problems.  I will not be

Re: [RE-wrenches] Defective modules

2013-05-31 Thread Ray Walters
First Solar's thin film is definitely part of the industry's early onset under performance problem. With monocrystalline under $1/watt, I just don't understand why big projects are still going forward with thin film. I would only use thin film for partial shading, or curved, odd shaped surfaces.

Re: [RE-wrenches] SnapNrack

2013-05-31 Thread Ray Walters
We just serviced an old SnapnRack install, and we found the usual: most of the mounts had been over torqued and the SS bolts had spalled. With a bottle of anti-seize and a torque wrench we replaced the damaged hardware and all went well. I like the end clamp that grabs the module from underne

Re: [RE-wrenches] Defective modules

2013-06-02 Thread Ray Walters
First Solar was not performing to warranty within the first 2 years. They supplied more modules, but not the additional land, racking, labor, wiring, etc to make up for the low performance. I've watched thin film companies come and go for 2 decades. As I said before, I think they have they're p

Re: [RE-wrenches] Old Modules for GIT system?

2013-06-04 Thread Ray Walters
Depending on the original work, I'd look at sealed batteries and leave it alone. I've done a bunch of rewires, and you're really wasting the customer's money to rewire 80 watt modules. ( module J boxes are so 1990s) Meanwhile those 80 watt modules have decent resell value for small 12 v sy

Re: [RE-wrenches] PV on Mission Tile

2013-06-07 Thread Ray Walters
I 2nd that idea. I'd just add that we have the tile extend a few inches under the array, and then the roofer doesn't have to come back. It's also a great look, as the Array is just a couple of inches above the tile, so it appears to be almost flush mounted, and the tiles appear to be continuo

Re: [RE-wrenches] DC LEDs

2013-06-08 Thread Ray Walters
I've definitely found several AC only switches burned permanently into the "ON" position, so its a real concern. We use surplus switches removed from old houses that are DC rated. I got a collection from Habitat Restore. They don't say AC only, and are very loud when switched. Pull chain lam

[RE-wrenches] Temp Sensor Compatibility?

2013-06-08 Thread Ray Walters
I'm building a small power control board this weekend, and I have a stupid question: Can Midnite Temp Sensors be used with Trace C40s? They DO plug in. I recall that Outbacks were not compatible. Thanks as always, -- R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Maste

Re: [RE-wrenches] NEC 690.55 - "maximum operating voltage"

2013-06-11 Thread Ray Walters
This seems like another well meaning but slightly awkward code requirement. I think it would be sufficient to list the nominal battery voltage (very important to know) and then the actual variation in voltage is not going to be too hard to comprehend. Knowing array Voc is also very important.

Re: [RE-wrenches] outback fx service work

2013-06-12 Thread Ray Walters
Take it off the wall, and watch out for the really short wires to the fan on the cover you are removing. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 6/12/2013 4:16 PM, Todd Cory wrote: wrenches, i have a cus

Re: [RE-wrenches] outback fx service work

2013-06-12 Thread Ray Walters
Outback is hiring tech support personnel: $12 to $14/ hr, no experience necessary. I think more BS is in our future. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 6/12/2013 4:58 PM, Bob-O Schultze wrote: mucho

Re: [RE-wrenches] double insulated wire

2013-06-28 Thread Ray Walters
The convention of red for positive and black for negative is not just automotive. It is also used by all battery based inverter manus, all battery companies, and all multimeters. John Wiles also agrees; red = positive, black = negative for ungrounded systems red = positive, white = negative fo

Re: [RE-wrenches] double insulated wire

2013-06-28 Thread Ray Walters
Richard, when you use your Fluke 87 to measure Vdc, black is negative, red is positive. The black is labeled common because the meter can also be used for current measurements. (I have a Fluke 89) When you start using black wire for positive, it may be allowed by code, but there just isn't a g

Re: [RE-wrenches] double insulated wire

2013-07-01 Thread Ray Walters
Watch out for accountants who become installers. They always thing red negative and black positive. David Katz Sent from my iPhone On Jun 28, 2013, at 5:40 PM, "Ray Walters" mailto:r...@solarray.com>> wrote: > Richard, when you use your Fluke 87

Re: [RE-wrenches] double insulated wire

2013-07-01 Thread Ray Walters
become installers. They always thing red negative and black positive. David Katz Sent from my iPhone On Jun 28, 2013, at 5:40 PM, "Ray Walters" wrote: Richard, when you use your Fluke 87 to measure Vdc, black is negative, red is positive. The black is labeled common because the

Re: [RE-wrenches] double insulated wire

2013-07-02 Thread Ray Walters
Energy Systems professional Generac Generators Factory technician On Jun 29, 2013 8:30 PM, "David Katz" wrote: Watch out for accountants who become installers. They always thing red negative and black positive. David Katz Sent from my iPhone On Jun 28, 2013, at 5:40 PM, "Ray

Re: [RE-wrenches] Painting rails

2013-07-05 Thread Ray Walters
I concur with both Mike and Richard here: keep the rails because it should look better than all silver; or if the customer insists, change the rails out, and get tough with your supplier that duffed the order. Either way you won't have some nightmare paint peeling in a year call back. If the c

Re: [RE-wrenches] Square D QO breaker DC question

2013-07-09 Thread Ray Walters
We'd need more info to figure this out. 1) Wire Size 2) Type of charge controller C 60 or new MPPT model 3) use a clamp on meter to measure actual current 4) measure voltage drop across the breaker. This very well could just be a loose connection at the breaker either the cable side of the brea

Re: [RE-wrenches] Generator recommendation request

2021-10-19 Thread Ray Walters
of before. Another option I have not tried in cold weather, is diesels.  I have clients in warmer places with Kubotas that have offered excellent service.  I have clients in Alaska that love their diesels, but I'm not sure what they've done to cold proof them. Ray Walters Remote So

Re: [RE-wrenches] Strange noises from the roof

2021-10-20 Thread Ray Walters
Is this something else we need to put into our contracts? "Not responsible for sounds due to normal thermal expansion and contraction of racking, modules, and roof"..... Ray Walters Remote Solar On 10/20/2021 2:58 PM, Jason Szumlanski wrote: These were Black framed Axitec panels.

Re: [RE-wrenches] DC Rating of Square D QO?

2021-10-25 Thread Ray Walters
mit, their regular breakers are 150 vdc rated. I only use the 300 v rated breakers with the new FM 100 that can take 300 vdc. Ray Walters Remote Solar On 10/25/2021 6:45 PM, Chris Sparadeo wrote: Hi Jeremy, According to the QO cut sheet the answer is 48VDC: https://download.schneider-electric

Re: [RE-wrenches] Fair price for an obsolete component

2021-12-10 Thread Ray Walters
All else fails, I just would go back to the Trace retail, give it a 10% for being used, and call it good.   $165?    no one will complain about that On 12/10/2021 6:42 PM, Jerry Shafer wrote: Truely it depends, if someone is looking and needing that part, the sky is the limit, its its just

Re: [RE-wrenches] 24/7 Water pumping

2022-03-15 Thread Ray Walters
The Midnite Classic can go higher to 72v stock, and they have models that can work with 120 vdc batteries. Ray On 3/15/2022 12:19 PM, larrycrutcher wrote: Hi William, A charge controller may not be needed if you are running the pump direct. By designing the PV array so that the Isc is higher

Re: [RE-wrenches] Golf Cart as temporary off-grid PV

2022-03-15 Thread Ray Walters
Most carts run at 48vdc these days.  They either have eight 6 volt batteries, or six 8 v batteries.  I would think that would make a good match for power backup with a 4kw range inverter like the Magnum MS4448. Ray On 3/15/2022 12:18 PM, Nick A Lucchese wrote: Not sure what the golf cart flee

Re: [RE-wrenches] AL wire with DC

2010-07-23 Thread R Ray Walters
& melted beyond use, directly at the splice. The > rubber linemen's tape was charred and there was a direct > short to the metal box which was at least grounded > correctly. I tend not to use Al based on this experience. > > Thanks, Dana Orzel > > Great Solar Works, Inc &

Re: [RE-wrenches] Midnite Magnum E-Panel Unofficial Service Bulletin

2010-07-24 Thread R Ray Walters
I usually recommend retorqueing all connectors once the panel is mounted. Whether its an E-panel or one we built at the shop, those washboard roads can loosen stuff that would never have had a problem otherwise. I'm actually surprised we haven't had more problems like this, even with internal wi

Re: [RE-wrenches] Trojan T-105 non-vented shipping caps?

2010-08-01 Thread R Ray Walters
Bob's idea of strapping them together is good. We do the same thing to move batteries on horrible washboard roads, it definitely keeps them upright. Also, consider the altitude change in flight, as that could pressurize an unvented battery to dangerous levels. You definitely want to keep them ven

Re: [RE-wrenches] White Paper on on the affects of a "snow, melt, refreeze process" (no pun intended)

2010-08-05 Thread R Ray Walters
I'd say that at this point, with all the old solar systems, flat roofs, and snow we get in New Mexico and Colorado, that if it hasn't been a problem, it won't be a problem. It definitely is not going to lift the panels; worst case is that it could build up and get past flashings, which is a prob

Re: [RE-wrenches] Padded equipment cases.

2010-08-12 Thread R Ray Walters
http://www.tecratools.com/ is a decent company to work with. I've been pretty happy with both of my tool cases I've gotten from them. I used the tool back pack for years, and recently got a padded flight case with tool pallets, meters are padded in the bottom. R. Walters r...@solarray.com Solar

Re: [RE-wrenches] DR2424 inverters charging poorly: three units in two days!

2010-08-19 Thread R Ray Walters
Backwoods sells the buck boost transformers for a reasonable price. I have to add belatedly that as bomb proof as the venerable DRs were, they indeed never charged well from cruddy generators. I had one once that made 0.5 amps at 12 volts DC. The culprit as you already pointed out: Peak voltage w

Re: [RE-wrenches] aluminum wire failure photos

2010-08-21 Thread R Ray Walters
We don't often get to take picture, as the point of failure is hard to find, and the entire underground line is just abandoned and a new cable is installed. Most failures I've seen (not actually seen) were on improperly installed runs, done by DIYers. On the other hand, the majority of undergroun

Re: [RE-wrenches] useful info on wire color coding

2010-08-21 Thread R Ray Walters
Interesting, there isn't a code requirement to color code for phase rotation, but it is common practice for black, red, blue to correspond to clockwise rotation. Also notice on the DC table, that John Wiles recommends (but isn't NEC required) color coding for a positive grounded system: white f

Re: [RE-wrenches] useful info on wire color coding

2010-08-22 Thread R Ray Walters
I found utter world wide confusion upon more research on this issue. http://en.wikipedia.org/wiki/Three-phase_electric_power has a table that lists color coding for different countries, US is black, red, blue, (common practice), while our neighbors in Canada, use Red, black, blue.☺ Europe is co

Re: [RE-wrenches] PV GEC to the same point as the utilityservice GEC?

2010-08-23 Thread R Ray Walters
I think the issue is that some installers are wanting the supplementary electrode for the array tied to the building grounding system in two places. I saw this in BIll Brooks seminar too, but then he said it wasn't necessary. Basically the EGC system already ties both electrodes together as requ

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