Re: [RE-wrenches] Modules over vents

2014-09-24 Thread Ray Walters
I agree with Kurt: you need a licensed plumber in your area to advise you, if you're trying to keep the AHJs happy . 2nd, I'm very sure you don't want an exhaust/ combustion type vent under the array. I've had several over the years, and seen some arrays installed over them. They can get fair

Re: [RE-wrenches] PV Array Definition and 690.47(D) (2008)

2014-09-29 Thread Ray Walters
Definitely could use some clarification. The 690 definition of an array says "mechanically integrated", which sort of implies each roof plane is its own array. However in terms of actual PV design terminology, each PV system has only one array which may consist of many subarrays. Even a 25 MW p

Re: [RE-wrenches] Metering

2014-09-29 Thread Ray Walters
The 2nd problem with the Envoy besides cost is that it isn't always reliable.Communication through power lines is not a new or fresh idea, and has Always been problematic. Once you install something you are expected to make it work, and that can be a nightmare on say an 8 module system tha

Re: [RE-wrenches] Quantifying power quality

2014-10-12 Thread Ray Walters
Hi Dan; I, like Larry, must be amazingly lucky then, because we've solved power quality issues for many years with 50mf caps. Usually, its been front loading washers not running on Trace SW inverters, but also Grundfos CP pumps, too. Never had a problem, and some of these have been running

Re: [RE-wrenches] Mitsubishi Mini Split fighting with Outback VFX Off Grid

2014-10-21 Thread Ray Walters
The Outback is not a perfect Sinewave. It still has tiny steps in the wave, and when electronics have a problem, its usually with the wave form as it crosses zero voltage . Instead of being instantaneous, it has a few milliseconds of time the wave is at the zero crossing, which can drive some

Re: [RE-wrenches] Mitsubishi Mini Split fighting with Outback VFX Off Grid

2014-10-22 Thread Ray Walters
k with another model and/or brand. Dan -------- On Tue, 10/21/14, Ray Walters wrote: Subject: Re: [RE-wrenches] Mitsubishi Mini Split fighting with Outback VFX Off Grid To: "RE-wrenches" Date: Tuesday, October 21, 2014, 12:23 PM The Outback is not a perfect Sinewave. It still has ti

Re: [RE-wrenches] Pathfinder vs. Suneye

2014-10-28 Thread Ray Walters
I've not done a side by side comparison, but the Pathfinder seems to be slightly conservative, especially depending on which latitude sheet you are using. I sometimes switch sheets and try both, when the latitude is close to falling between (ie 37 deg, and there is 37 to 43 sheet or a 31 to 37

Re: [RE-wrenches] Passive Battery Venting

2014-10-28 Thread Ray Walters
That's an interesting idea, but all the failed designs they illustrate don't show the way we usually do it. We don't even bother with an inlet, as most battery boxes have enough gap around the door to provide intake air, then the exhaust comes off the top with several feet of rise to prevent b

Re: [RE-wrenches] Passive Battery Venting

2014-10-28 Thread Ray Walters
That's why we usually have the batteries in a garage, basement, or out building that is not open to the living space. I've seen some cases of very well sealed and insulated enclosures allowing batteries to over heat, and also build up a lot of acid damaged connections. Boxes I've seen with more

Re: [RE-wrenches] Mitsubishi Mini Split fighting with Outback VFX Off Grid

2014-12-01 Thread Ray Walters
Have you tried it without the balancing transformer? You described that the voltage waveform looked good, but the current waveform had distortion. I would take the X 240 out of the system, and see what happens. I hardly ever use the balancing transformers, and I never let the inverters go in

Re: [RE-wrenches] Appliances for off-grid home

2014-12-01 Thread Ray Walters
I agree with Jerry; I quit trying to be an appliance salesman in the 90s. Just go Energy star and add more panels and batteries. The damn inverters no load draw is actually one of the bigger problems; a pair of Outbacks is about equal to a full size fridge. R.Ray Walters CTO, Solarray, Inc

Re: [RE-wrenches] common ground on fm80 aux output?

2014-12-05 Thread Ray Walters
I don't believe the aux is PWM. It should be a straight 12 v 200 mA output as I recall. Its just enough to run a battery fan, or a 12 v relay. You shouldn't need anything else. Being current limited, it doesn't even need a fuse. Also you need to run both leads (pos and neg) from the aux outp

Re: [RE-wrenches] RE; SW4024's were off grid, now on grid AC2 Controls?

2014-12-15 Thread Ray Walters
What you want is already programmed into the inverter. It's called Low Battery Transfer mode (LBX), its just a program setting on the inverter. You select this mode in Menu 9, and then its actual battery voltage settings are in Menu 16. It will not sell back in this mode, but fromHome Power Ma

Re: [RE-wrenches] Magnum System - Discharged Battery Bank

2014-12-17 Thread Ray Walters
I've never seen an inverter not disconnect on low voltage. My understanding is that they just can't operate below a certain threshold. However, I have seen behavior as described caused by DC loads that did not have a LVD in place. Were there any other DC connections to the battery bank besides

Re: [RE-wrenches] Magnum System - Discharged Battery Bank

2014-12-19 Thread Ray Walters
When I had batteries reverse polarity they quickly turned around but never had their capacity after. 2nd, that is a clear indication of a DC drain that can kept draining all the way to zero. The strongest batteries keep giving voltage, while weaker batteries give all they have and become resist

Re: [RE-wrenches] Magnum System - Discharged Battery Bank

2014-12-19 Thread Ray Walters
I have only seen this in cases with DC loads and no LVD. Inverter systems without DC loads would never exhibit this behavior, unless there was a short in the battery cabling or bad cells. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design E

Re: [RE-wrenches] Small Exterior Weather Proof Battery Boxes

2014-12-23 Thread Ray Walters
For small projects like that with sealed batteries, I just use a 12x12 x 6 NEMA 3R box. I build a little 1" foam board box around the battery. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 12/23/2014 3:11 AM, To

Re: [RE-wrenches] wire sizing question

2015-01-02 Thread Ray Walters
We just always use 4/0 X flex cable with a 250 amp breaker, and call it good. (2/0 with a 175 A breaker) If you want to make life really hard, you can look at the trip curve of the breaker (Heinnemans have 3 different trip curves depending on the model I believe) and then do all the normal NEC

Re: [RE-wrenches] wire sizing question

2015-01-02 Thread Ray Walters
Some other things: If you keep the conduit less than 24" long, which is recommended anyway for main battery connections, the conduit fill requirements don't apply. (see exception: 310.15(B)3a2) Using table 310.15(B)16 yeilds 230 amps for 4/0 at 75 C. Then 240.6 lists 250 amp as the next standa

Re: [RE-wrenches] 24V Zephyr Vent Fan from a Magnum MS4024PAE inverter

2015-01-07 Thread Ray Walters
The Magnums do not have relays available like the old SWs, but you can run a Zephyr directly from either a Outback FM controller or a Midnite Classic. Both have a controlled 200 mA, 12 output. I've had occasional trouble running the Zephyr because as weird as this sounds: the fan can have a s

Re: [RE-wrenches] 24V Zephyr Vent Fan from a Magnum MS4024PAE inverter

2015-01-08 Thread Ray Walters
Interesting but the price puts higher than a Zephyr and a Solar Converters Simple Switch, which is about the same thing with a backdraft preventer. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 1/8/2015 5:39 PM

Re: [RE-wrenches] Fall Protection Equipment

2015-01-17 Thread Ray Walters
I prefer climbing gear as its much lighter weight and doesn't drag you around. I actually think in some cases that traditional fall protection gear can be more of a tripping hazard than the safety it provides. However, I was previously under the impression that if OSHA (or in the islands: HI

Re: [RE-wrenches] Fall Protection Equipment

2015-01-18 Thread Ray Walters
rovide that. William On Jan 17, 2015, at 11:00 AM, Ray Walters <mailto:r...@solarray.com>> wrote: I prefer climbing gear as its much lighter weight and doesn't drag you around. I actually think in some cases that traditional fall protection gear can be more of a tripping haz

Re: [RE-wrenches] circuit breaker for SW5548

2015-01-21 Thread Ray Walters
Try Mouser electronics. Otherwise, I'd consider bypassing it, and have a regular breaker (30 or 40 amp) on theout put. The tripping was probably because the breaker was malfunctioning. Usually the SWs will trip their on board computer to shutdown for over current, and the breaker should never b

Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-01-30 Thread Ray Walters
Hi Allan; You didn't mention the DC load center used, but that would effect the decision, as well as the relative wall space. I've found customers were very happy with an E Panel setup, as they gained floor/ wall space with the upgrade as well. I'm tired of still working in old Trace DC 250

Re: [RE-wrenches] How Is Rapid Shut-Down Not A Farse...

2015-02-05 Thread Ray Walters
Solar is just one tiny little issue that fire fighters have to face. There's no placard for 5 gal propane bottles stored in the basement. I'm glad we're looking to make firefighters safer, but this has really gotten a bit out of control. Whatever is planned for 2017, I hope there are some sensibl

Re: [RE-wrenches] Cable crimper question

2015-02-06 Thread Ray Walters
I haven't used that type, because that type of die doesn't work well with the thin battery lugs we use for off grid battery cables. Seems better for the heavy cast lugs. I currently have a type that makes a crimp similar to the hammer type crimpers: an indentation on one side and V on the other

Re: [RE-wrenches] Sunny Island Failure and various related issues

2015-02-11 Thread Ray Walters
Hi William; Yes I'm getting too old to let manufacturers off the hook anymore. They just don't pay me enough (wink, maybe if I ever was compensated for service calls?) Unfortunately I have had the exact same experience with SMA's phone tech support. I was having setup issues that were not co

Re: [RE-wrenches] Off Grid Alarm

2015-02-12 Thread Ray Walters
We looked into this recently as well, and didn't find any good options that didn't involve us making a custom gizmo of some type. The closest off the shelf product I found was just an AC smoke alarm that chirps when it loses AC. I think some of the little UPS boxes also have an alarm when th

Re: [RE-wrenches] older magnum MS

2015-02-14 Thread Ray Walters
I know we beat this earlier on the thread, but I had similar problems with SW inverters back in the day, that were fixed with a 50 mF cap. Reread that whole throead as there were definitely potential problems associated with that fix, but we found it worked fine, and never had any other issues

Re: [RE-wrenches] Sunwize or industrial PV modules

2015-02-24 Thread Ray Walters
Where do you get the Solarworld small modules from? I haven't seen those in a very long time. AEE is carrying Dasol 12 v modules, from 20 w up to 135 w. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 2/24/2015 1

Re: [RE-wrenches] Chofu Hot Tub Heater

2015-03-03 Thread Ray Walters
I think the jet tub is the better way to go for off grid. You are only heating the water and running the circ pumps a few hours/ week, and as Bill mentioned: no chemicals. I've tried all of the choices, and while hot water alone is nice, having the massage bubblers is definitely better. Not ha

Re: [RE-wrenches] Chofu Hot Tub Heater

2015-03-04 Thread Ray Walters
abcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 3/3/2015 4:33 PM, William Miller wrote: Ray: Nothing is more civilized than heated flush water! William On Mar 3, 2015, at 10:30 AM, Ray Walters <mailto:r...@solarray.com>> wrote: I thi

Re: [RE-wrenches] Solar cooker plans request

2015-03-12 Thread Ray Walters
I recall seeing simple cardboard box models being demonstrated by NMSEA at Solar Fest. They would get to about 275 F, while their huge trailer mounted mirror device got to about 325F, as I recall. The main flaw in all solar cookers is no backup source of heat, so that if it gets cloudy, etc.

Re: [RE-wrenches] Load testing Lithium battery bank

2015-03-17 Thread Ray Walters
Hi Larry, I think you hit on the best load already: water heater elements rated for 120 v. We have also used dump loads for wind turbines like the air heating elements from Bergey, but they are only about 1 kW each. Another possible source are the resistor banks for old golf carts (before t

Re: [RE-wrenches] Load testing Lithium battery bank

2015-03-17 Thread Ray Walters
de of the barrel. Might even be able to install them into a section of pipe with Ts and run water through it to cool the elements. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 3/17/2015 1:40 PM, Larry wrote: He

Re: [RE-wrenches] Load testing Lithium battery bank

2015-03-17 Thread Ray Walters
Hi James; So couldn't Larry weld in rigid conduit fittings? Aren't they NPSM, or do I have that wrong? I suppose the Zinc plating would make a messier weld and possibly be poisonous Also to Chris Mason, I was not aware that load banks were available for rent. That sounds like a good op

Re: [RE-wrenches] outback radian question

2015-03-19 Thread Ray Walters
Hi Kevin; I have both a comment and a question: Comment) I thought that while charging, the AC loads were simply powered directly by the generator, and the inverters were operating strictly as chargers. My experience is that it is almost always an issue of poor waveform regulation with the g

Re: [RE-wrenches] Using a Midnite Classic for Hydro

2015-03-19 Thread Ray Walters
I'm sure somebody more knowledgable already mentioned this, but back in the last century, when wiring up C40 charge controllers for micro hydro, they were wired between the battery and the dump load, not between the hydro unit and the batteries. Basically the turbine ran fully loaded all the t

Re: [RE-wrenches] outback radian question

2015-03-20 Thread Ray Walters
grid? Did you have any issues with controls not working on the Magnums? Thanks, R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 3/19/2015 3:40 PM, Kevin Pegg wrote: Hi Ray, This is a bit of old news for us, goes

Re: [RE-wrenches] outback radian question

2015-03-20 Thread Ray Walters
Design Engineer 303 505-8760 On 3/20/2015 11:43 AM, Kevin Pegg wrote: Hi Ray, Our work is almost exclusively off-grid so wasn't able to test if same result charging from grid. These sites also had previously installed generators of different types, all tested out fine, commonly 12 kW or b

Re: [RE-wrenches] Charging Multiple Battery Banks

2015-03-24 Thread Ray Walters
What's the reasoning behind two different battery banks at different voltages? What is the other equipment involved: batteries type, age, inverters, etc.? R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 3/24/2015

Re: [RE-wrenches] Charging Multiple Battery Banks

2015-03-25 Thread Ray Walters
48v setup with dual outback inverters and dual SB3048 CCs. Lead acid batteries as well. 3 years old I've never had this come up in 16 years! Jeremy Rodriguez All Solar, Inc. 1463 M Penrose Colorado 81240 Sent by Jeremy's iPhone. Sorry for typos and shorthand! On Mar 24, 2015,

Re: [RE-wrenches] Xantrex SW 4048 inverter and Frigidaire

2015-03-27 Thread Ray Walters
Also, the Frigidaire washer is really delicate; I had one cooking controls every year as described, and it was On Grid. The solution there was to put it on an Outback backup power supply, as the grid was often out of voltage specs. Another thing I saw once with the SW inverters is they can par

Re: [RE-wrenches] Tilt Racking vs. Roof Mount for Shedding snow

2015-03-27 Thread Ray Walters
This has been an issue on some of our systems, but strangely not most of them. I have not figured out a correlation yet. We have dozens of pole mount and roof systems that shed snow as soon as the sun comes out, and then some that ice up and are a real mess all winter. The only difference I

Re: [RE-wrenches] Acid containment

2015-03-30 Thread Ray Walters
We have used the underlayment material to line battery boxes. Turns out it gets eaten by the acid too, not recommended. Really the best product I've ever used is just the heavy plastic sheeting to line the inside of the box. I had batteries crack and leak acid almost 2 inches deep, and the

Re: [RE-wrenches] Acid containment

2015-03-30 Thread Ray Walters
Acid will eat spray on bed liner too R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 3/30/2015 10:36 AM, Benn Kilburn wrote: Hi Bill, Think "spray-on". Build your box then spray on the liner. Have you seen "spray

Re: [RE-wrenches] Question on Back up generators

2015-04-09 Thread Ray Walters
I used an Ecogen recently, and I liked many aspects of it. However the continuous draw of the on board electronics is just ridiculous for an off grid generator. A 15 w solar module charging the start battery was barely able to keep up with the draw. Running AC off the inverter to the generator

[RE-wrenches] Apprentice

2015-04-16 Thread Ray Walters
Hi Folks; I am considering hiring an apprentice, and I wanted to know if any else has tried this, and what advice and experience everyone had to offer. Also what would be the best way to advertise: Craig's List? / Wanted passionate techy soul to share warm fires and cold brews with, watch bea

Re: [RE-wrenches] Apprentice interview

2015-04-17 Thread Ray Walters
om:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org <mailto:re-wrenches-boun...@lists.re-wrenches.org>] *On Behalf Of *Ray Walters *Sent:* Thursday, April 16, 2015 4:50 PM *To:* RE-wrenches *Subject:* [RE-wrenches] Apprentice Hi Folks; I am co

Re: [RE-wrenches] Apprentice interview

2015-04-17 Thread Ray Walters
1988" *P*Please consider the environment before printing this email. *From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Ray Walters *Sent:* Friday, April 17, 2015 2:53 PM *To:* RE-wrenches *Subject:* Re: [RE-wrenches] Apprentice interview Hi All; Than

Re: [RE-wrenches] Water level testing

2015-04-25 Thread Ray Walters
I agree with Windy and this article, the electric sounders can be finicky. I've never tried the airline method, but some well folks from Texas taught me to use an inverted plumbing fitting on a string. When it hits the water you can feel it on the line, because the small pocket of trapped a

Re: [RE-wrenches] Extreme snow load ground mount?

2015-04-27 Thread Ray Walters
Gravity only acts downward. The modules are rated to 113 PSF which is with the module laying flat. If the module is at an angle, it can take more downward force. For instance if it is at 70 degree tilt, It could take a downward force of 113 PSF / cos 70 or 330 PSF. Its possibly reasonable to

Re: [RE-wrenches] Apprentice interview

2015-04-28 Thread Ray Walters
equate training enabling the apprentice to acheive the target qualification. On Apr 17, 2015 4:53 PM, "Ray Walters" <mailto:r...@solarray.com>> wrote: Hi All; Thanks for the replies so far; I apologize for my misunderstood attempt at humor in my initial post.

Re: [RE-wrenches] Apprentice interview

2015-04-28 Thread Ray Walters
Solar Design Engineer 303 505-8760 On 4/28/2015 6:52 PM, Chris Mason wrote: I think you should describe the job as a trainee. You can do anything you want after that. Just don't call it an apprenticeship. On Tue, Apr 28, 2015 at 8:45 PM, Ray Walters <mailto:r...@solarray.com>>

Re: [RE-wrenches] Apprentice interview

2015-04-30 Thread Ray Walters
Hi Luke; I would say that the ability to think is the primary attribute I'm looking for, and the difference between an apprentice and a laborer. It is indeed rare. Most folks really just don't soak up much of the knowledge we're trying to pass on, either due to lack of interest or lack of b

Re: [RE-wrenches] LARGE Underground vault box

2015-04-30 Thread Ray Walters
oldcastleprecast.com/enclosuresolutions I was just looking at these enclosures for a potential battery enclosure to set in the ground for more stable temperatures. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On

Re: [RE-wrenches] Fw: Xantrex C-40 Drifting

2015-05-19 Thread Ray Walters
Hi Jarmo; Early solar systems actually tried to use the principle of matching array Vmpp to battery voltage in lieu of charge controllers. The biggest issue is that when it is is hot the module voltage can drop below the battery voltage needed, and when its cold the voltage will still be to

Re: [RE-wrenches] Array easily adjustable from 30 to 90 degrees

2015-05-20 Thread Ray Walters
Most pole mounts do not go to 90 deg. BTW. The pivot would need to stick out South of the pole. We make specialty racks, and could build something like this for you. Contact me off list. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design

Re: [RE-wrenches] FLA battery setpoints with larger arrays

2015-05-22 Thread Ray Walters
Hi Allan; This is an interesting thread, as all of us ( I think) have gone heavier on the solar arrays and lighter on the battery banks based on economics. I too have noticed higher gassing and more water consumption, and I too have adjusted set points down slightly to account for this. I th

Re: [RE-wrenches] FLA battery setpoints with larger arrays

2015-05-22 Thread Ray Walters
Hi Bill; If the battery is in an insulated box indoors, it definitely can over heat. Also if ambient temps get into the 90s, the additional heat from charging can push the battery into the danger zone. In hot desert or tropical climates, it may actually be difficult to keep the battery belo

Re: [RE-wrenches] FLA battery setpoints with larger arrays

2015-05-22 Thread Ray Walters
I thought I'd post some info on Battery Temp from a few manus: HUP Solar One: do not exceed 105 F Full River AGMs: max recommended operating temp 104F and from Trojan: for every 10C increase in temperature the reaction rate doubles. Thus, a month of operation at 35C is equivalent to 2 months a

Re: [RE-wrenches] FLA battery setpoints with larger arrays

2015-05-23 Thread Ray Walters
Licensed Master Electrician Solar Design Engineer 303 505-8760 On 5/22/2015 6:07 PM, jay peltz wrote: Hi Ray, Cold isn't a problem. It reduces capacity and yes they could freeze, but it doesn't shorten life ( I mean besides the freezing part) in fact cooler batteries last longer. But ho

Re: [RE-wrenches] FLA battery setpoints with larger arrays

2015-05-23 Thread Ray Walters
Having the LVD be temperature compensated so that the load is always disconnected above the freeze point of the battery would be a Huge Improvement on the whole concept of LVD. In combination with State of Charge monitoring, like the Whiz bang Jr, would be the most effective, and just program

Re: [RE-wrenches] iron & aluminum

2015-05-29 Thread Ray Walters
I've seen a couple of homemade pole mounts that were really good, but most are not properly designed. Fabrication experience is good, but the problems I've seen were design issues, not bad welding. (this goes for commercial racks too) Ground mounts are less prone to errors, but pole mounts ar

Re: [RE-wrenches] iron & aluminum

2015-05-29 Thread Ray Walters
Around here, wood dry rots around the screws, so after about 5 years, timber built frames are blowing apart. While it might be possible to do a decent timber base frame using pressure treated wood and carriage bolts for the attachments, you could not use wood for the final cross rails as you no

Re: [RE-wrenches] Voltage Degradation with Uni-Solar laminate

2015-05-31 Thread Ray Walters
Yes, amorphous modules degrade faster then crystalline cells. 15 years will really start catching up with you, that's why we always tried to stick to monocrystalline when we could. I think your best option for now is to rewire the array for much higher voltage. Even your current voltage problem

Re: [RE-wrenches] Voltage Degradation with Uni-Solar laminate

2015-05-31 Thread Ray Walters
I agree, scratch my previous suggestion of 8 in series on the Outback controller. I got so used to Midnites that I forgot how unforgiving the Outback controllers are with high Voc. Run the Unisolar modules through the Midnite sizer. http://www.midnitesolar.com/sizingTool/index.php R.Ray Wal

Re: [RE-wrenches] Voltage Degradation with Uni-Solar laminate

2015-06-03 Thread Ray Walters
, jay peltz wrote: HI Ray, Can you tell me/us where you have your data on the a-Si having higher voltage degradation over time? thanks jay On Sun, May 31, 2015 at 11:31 AM, Ray Walters <mailto:r...@solarray.com>> wrote: Yes, amorphous modules degrade faster then crystalline

Re: [RE-wrenches] Integrating with Lightning Protection

2015-06-04 Thread Ray Walters
I think an important point, is not to connect to their system in more than one place. You don't want to create any loops that would pick up the induced current from a lightning strike. We've bonded to the lightning rod systems at their attachment to ground. The idea being that if their syste

Re: [RE-wrenches] #2 -#8 AWG Crimpers

2015-06-04 Thread Ray Walters
The breaker post weakness came up on the list a couple of years back, and Midnite responded by switching to the sturdier post. I haven't tried the 300 v versions though. I also haven't kept up with what Outback is using, but that post design should have never been used on anything beyond stra

Re: [RE-wrenches] SI/SB MicroGrid - Recovery From Low Battery Shut Off

2015-06-06 Thread Ray Walters
Actually its much more cost effective to use charge controllers than GT inverters for the PV input. Just price out a 4 Kw GT inverter of your choice compared to a Midnite Classic for instance. It's in the ball park of 25 cents/ watt savings, and that's not chump change. I only use AC coupling

[RE-wrenches] Genasun

2015-06-23 Thread Ray Walters
HI All; Anyone heard of or tried these controllers: https://genasun.com/products-store/mppt-solar-charge-controllers/golf-cart-solar-charge-boost-controllers/ They seem like a great idea: use a single 60 cell module to charge a 36v or 48v golfcart battery pack. The good old 60 cell (39" x 65")

Re: [RE-wrenches] SnapNrack

2015-06-28 Thread Ray Walters
Besides your note that cordless impact drivers can over torque the clamps, also they spin the bolts too fast which can lead to spalling of the SS hardware. We now hand torque those connects. Finally, most torque specs are for lubricated bolts. We use anti-seize on the threads before torquing.

Re: [RE-wrenches] SnapNrack

2015-06-28 Thread Ray Walters
phenomenon. Sincerely, Glenn Burt Sent from my 'smart' phone so please excuse grammar and typos. ---- From: Ray Walters <mailto:r...@solarray.com> Sent: ‎6/‎28/‎2015 17:27 To: RE-wrenches <mailto:re-wrenches@li

Re: [RE-wrenches] SnapNrack

2015-06-29 Thread Ray Walters
Climbing, Safety & Rescue Wind/PV Design Engineer Windsine LLC 631-514-4166 www.windsine.org <http://www.windsine.org> On Jun 29, 2015 12:32 PM, "Ray Walters" <mailto:r...@solarray.com>> wrote: Anti seize also comes in larger cans with a brush, but it still c

Re: [RE-wrenches] Battery Bank to Inverter Wiring

2015-06-29 Thread Ray Walters
This is fascinating because while I knew the DC cables had an AC component, I never realized how much inductance played in the volt drop to the inverter. Thanks for bringing this to our attention Jarmo. Which brings up another question based on Benn's question: isn't the battery itself part of

Re: [RE-wrenches] [SPAM] Re: Mate Drop and Charge Functions

2015-07-12 Thread Ray Walters
You would think that a computer device that retails for more than many laptops would be able to afford more memory, a bigger screen, and an interface that didn't feel like preWindows DOS. I just don't even bother with Outback much anymore. Other companies' solutions work better, are easier to s

Re: [RE-wrenches] OutBack 2024 troubleshooting question

2015-07-14 Thread Ray Walters
Seems like something wrong with the generator, if the Vac is going that low, or there's a loose connection eating voltage somewhere. The Outback might still try to charge, but not be able to actually produce any amps with that low an input voltage. Check the Vac at the genny when this is happenin

[RE-wrenches] Clamp on Meter

2015-07-15 Thread Ray Walters
Hi All; My Fluke 36 clamp on DC meter just died again. It will not zero. This happened before, and I had it repaired, but I think its time for a new one, as its 15 years old. What are folks using these days? I'm looking at the Fluke 376; it does AC/DC current, but also is rated to 1000 v, wh

Re: [RE-wrenches] Clamp on Meter

2015-07-15 Thread Ray Walters
o:re-wrenches-boun...@lists.re-wrenches.org>] On Behalf Of Ray Walters Sent: Wednesday, July 15, 2015 5:20 PM To: RE-wrenches Subject: [RE-wrenches] Clamp on Meter Hi All; My Fluke 36 clamp on DC meter just died again. It will not zero. This happened before, and I had

Re: [RE-wrenches] APT Beaker

2015-07-18 Thread Ray Walters
I thought the APT panels had Square D QOU breakers? Also Midnite makes an adapter plate that lets you use a newer panel mount DC breaker in the place of the old medium Heini breakers. Might not help there. I added an MPPT controller to an APT center a couple years ago, and I just added a small

Re: [RE-wrenches] APT Beaker

2015-07-18 Thread Ray Walters
I've seen both on the DC side. The QOU also had a high VDC rating (125 v as I recall). R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 7/18/2015 9:51 PM, Allan Sindelar wrote: Ray, The AC breakers were Sq

Re: [RE-wrenches] APT Beaker

2015-07-19 Thread Ray Walters
Sindelar wrote: Ray, If you have, it wasn't correct. The CFs are 1" wide, the QOUs are 3/4", and the mounting holes are 1" apart. Are you sure? The CFs have a 125 VDC rating. Allan ** On 7/18/2015 10:27 PM, Ray Walters wrote: I've seen both on the DC side. The QOU

Re: [RE-wrenches] to flash or not to flash

2015-08-07 Thread Ray Walters
My opinion is that if the L foot has enough surface area it constitutes a flashing, and that large flashings can actually cause more damage to the roof than they prevent. I also agree that an attachement doesn't constitute a penetration. I just finished an install on a metal roof with hundreds o

Re: [RE-wrenches] to flash or not to flash

2015-08-07 Thread Ray Walters
Hi William; First, a sealed L foot is not a sealant only attachment system. It has quite a bit of surface area beyond the hole just like a flashing, and has mechanical attachment through the roof to the structure (which a flashing often does not). I consider an L foot to be a mini flashing fo

Re: [RE-wrenches] to flash or not to flash

2015-08-07 Thread Ray Walters
array, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 8/7/2015 12:08 PM, Jay wrote: Hi Ray Can you elaborate on how a large flashing can cause more damage than it prevents? Thanks Jay Peltz power Sent from my iPhone On Aug 7, 2015, at 10:

Re: [RE-wrenches] clear sealant recommendations

2015-08-11 Thread Ray Walters
I've used Lexel before, it's the best clear caulk I've used. I used it even to repair cracks on plastic lens on concentrating modules. It holds its clarity for a long time, however I don't know if its approved for asphalt shingles. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installe

Re: [RE-wrenches] Trojan Batteries

2015-08-12 Thread Ray Walters
Oh I'm going to risk the wrath of Trojan and others, but I can confirm issues with the Trojan L16 having premature cell failures within a couple of years just as you reported. We use the T105 RE and have not had problems, but stay away from their L16 line. I otherwise do not know or understan

Re: [RE-wrenches] Trojan Batteries

2015-08-12 Thread Ray Walters
er 303 505-8760 On 8/12/2015 8:26 PM, Jay wrote: Hi Ray Would that be random dead cells? Jay Peltz power Sent from my iPhone On Aug 12, 2015, at 6:44 PM, Ray Walters wrote: Oh I'm going to risk the wrath of Trojan and others, but I can confirm issues with the Trojan L16 having

Re: [RE-wrenches] Trojan Batteries

2015-08-13 Thread Ray Walters
These were the REs R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 8/13/2015 5:32 AM, Dave wrote: Ray, Are these the base model Trojan L-16's or the L-16RE's? David Palumbo Independent Power LLC 462

Re: [RE-wrenches] wiring methods between arrays

2015-08-14 Thread Ray Walters
What would be nifty, is if the chase was at the angle of the roof, so that its top edge was level. Then instead of being a trip hazard it could be a step. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 8/14/201

[RE-wrenches] AC Coupled with Generator

2015-08-17 Thread Ray Walters
HI Esteemed Wrenches: I am consulting on a system I have never seen, that consists of a 6.7Kw Enphase roof mounted system, and 2 backup generators. Each generator has an automatic 200 amp transfer switch to back up its own 200 amp panel. Both 200 amp panels are fed by a 400 amp service from

Re: [RE-wrenches] AC Coupled with Generator

2015-08-17 Thread Ray Walters
lectrician Solar Design Engineer 303 505-8760 On 8/17/2015 8:36 PM, Jerry Shafer wrote: I cant see this working well without some battery based inverter Jerry On Aug 17, 2015 10:10 AM, "Ray Walters" <mailto:r...@solarray.com>> wrote: HI Esteemed Wrenches: I am consul

Re: [RE-wrenches] AC Coupled with Generator

2015-08-20 Thread Ray Walters
me I look at AC coupled setups, I just want to start over with charge controllers. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 8/17/2015 9:39 PM, Mac Lewis wrote: Hi Ray, With that size grid-tied system, you woul

Re: [RE-wrenches] AC Coupled with Generator

2015-08-21 Thread Ray Walters
ler, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 8/21/2015 7:45 AM, Starlight Solar Power Systems wrote: Ray, I’m curious about what you mean by not doing a 3 stage charge. While PV charging in coupled mode (off grid), the battery will reach your absorption set point. Is th

Re: [RE-wrenches] AC Coupled with Generator

2015-08-21 Thread Ray Walters
8/21/2015 7:45 AM, Starlight Solar Power Systems wrote: Ray, I’m curious about what you mean by not doing a 3 stage charge. While PV charging in coupled mode (off grid), the battery will reach your absorption set point. Is this triggering the GT inverters to shut off or does the battery inv

Re: [RE-wrenches] clear sealant recommendations

2015-08-26 Thread Ray Walters
here in Hawaii ($4.99 a tube). I have also heard that black zips or sealant holds up better in the UV light, and my field experience seems to validate this. On Tue, Aug 11, 2015 at 5:09 PM, Ray Walters mailto:r...@solarray.com>> wrote: I've used Lexel before, i

Re: [RE-wrenches] to flash or not to flash

2015-08-26 Thread Ray Walters
That was exactly the failure I anticipated when using flashings. Tearing up the shingle to shingle adhesive and pulling those nails out is more disruptive than the actual attachment itself. I'm going to flash on an upcoming job for legal/ insurance reasons, but not because its better. I too ha

[RE-wrenches] Rapid Shutdown Battery Systems

2015-08-26 Thread Ray Walters
Hi Wrenches; I have an upcoming project to be inspected, ,and having spent too much time on off grid and out of country work, I'm now playing catch up with the new 690.12 and 690.71(H) requirements. The proposed GTB system is 3 Radians with a ground mounted 18kW array and large HUP battery ban

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