Hi Jason,

My curiosity is about both breakers tripping.  
I would suggest using a larger output breaker, I believe its a 40, put in a 50 
as a test.  I would assume the wire size will still be protected by the 50.  

And I would also ask if the breakers are actual CH or clones?

jay

peltz power

> On Jun 1, 2020, at 7:23 AM, Jason Szumlanski 
> <ja...@floridasolardesigngroup.com> wrote:
> 
> Well, that didn't resolve it. The main breaker and a branch circuit breaker 
> tripped again a few days ago. It was the same branch this time. 
> 
> As my next diagnostic step I swapped two circuits (on which breaker they are 
> landed). If history is a guide, it will work for about two weeks and then 
> trip again.
> 
> I'm dumbfounded. I really don't want to have to tear this whole system apart. 
> At this point, if I have to remove all the modules, I feel that I need to 
> replace all of the trunk cable which is an expensive proposition. I really 
> don't know what else to do at this point.
> 
> Jason
> 
> 
> On Mon, May 25, 2020, 10:43 AM Jason Szumlanski 
> <ja...@floridasolardesigngroup.com 
> <mailto:ja...@floridasolardesigngroup.com>> wrote:
> I strongly suspect the CH240 combined breaker was compromised (we will see). 
> Since it happened that two different strings tripped, I doubt I have two 
> microinverters with internal faults. It has to be the combined breaker. I was 
> just surprised that branch circuit breakers were tripping simultaneously with 
> the combined output breaker.
> 
> Of all the supply side connected systems I have installed, I have never seen 
> a combined output fusible disconnect fuse blow, but I have seen many combined 
> output breakers tripped. I was worried early on that I would be replacing 
> fuses constantly, but that has not been an issue whatsoever.
> 
> 
> 
> 
> 
> 
> On Thu, May 21, 2020 at 11:15 AM <scot.a...@solarcentex.com 
> <mailto:scot.a...@solarcentex.com>> wrote:
> Actually, we had a IQ7 string loaded up to its max panel size and max string 
> length and in the spring on cool, clear day, it tripped the string’s 
> associated breaker in the Enphase combiner.
> 
>  
> 
> We reset but of course that breaker was impaired and it tripped again. We 
> replaced and never had an issue going forward. We suspect the breaker was 
> less than perfect from the start as we’ve add equally nice days since.
> 
>  
> 
> This almost reminds me of loading up Outback FM80. It says 4,000 watts but in 
> reality, 3,600 is the max when amps spike. I will be extra careful going 
> forward on IQ7 string length when going to the max published…
> 
>  
> 
> My story.
> 
>  
> 
> Scot
> 
>  
> 
> From: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org 
> <mailto:re-wrenches-boun...@lists.re-wrenches.org>> On Behalf Of Jason 
> Szumlanski
> Sent: Thursday, May 21, 2020 8:57 AM
> To: RE-wrenches <re-wrenches@lists.re-wrenches.org 
> <mailto:re-wrenches@lists.re-wrenches.org>>
> Subject: [RE-wrenches] Enphase intermittent breaker trippjng
> 
>  
> 
> I'm trying to resolve an intermittent frustrating problem with and Enphase IQ 
> system. There are three AC Branch circuits of 9 microinverters each coming 
> into an Enphase AC combiner. 
> 
>  
> 
> What has been happening is one of the BR220 branch circuit breakers and the 
> combine CH240 breaker in the main backfed load center have been tripping 
> simultaneously. It has happened about four times in the last 6 months. It was 
> always the same branch circuit breaker, so we kept investigating that string, 
> checking the junction box, trunk cable, and cap, etc. Finally we swapped out 
> the BR220 breaker. 
> 
>  
> 
> Fast forward 4 weeks, and we got another call. This time a different branch 
> circuit breaker and the main breaker tripped simultaneously. We checked that 
> branch circuit and could not find any fault. It seems unlikely that two 
> branch circuit breakers would be faulty, so we have now switched out the 
> CH240 main breaker in hopes that it is the culprit.  
> 
>  
> 
> I'm not totally confident in this resolution and I have my fingers crossed. 
> If that doesn't work, does anyone have any suggestions on another diagnostic 
> step? These intermittent problems are a major hassle. One thought I had was 
> to switch to a supply side interconnection with a fusible disconnect. Maybe 
> the intermittent fault would blow one of the two line fuses so at least I 
> could narrow it down to which line the fault is on if there is in fact a 
> fault.
> 
>  
> 
> I have experienced two other tripping breaker issues with Enphase systems in 
> the past. Neither of them were systems I installed. One turned out to be 
> branch circuits that were not properly paired up and landed on different 
> breakers. Another time we had an inverter with an internal fault which 
> eventually"blew up" with a loud popping noise and smoke billowing out of it. 
> That happened after resetting a trip breaker multiple times. This case seems 
> to be unrelated to those issues. I'm perplexed. 
> 
>  
> 
> Jason Szumlanski
> 
> Florida Solar Design Group
> 
>  
> 
>  
> 
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