The problem is the intermittent nature of the problem. It can take 2-weeks
or more to trip again. The owner is not going to want to leave a string off
for an indefinite period of time.



On Mon, Jun 1, 2020 at 11:00 AM Dave Angelini Offgrid Solar <
offgridso...@sti.net> wrote:

> Run the system without the branch that tripped. Sorry if I missed that you
> have done this. I appreciate you reminding me why I keep all of the
> electronics inside. I get tempted[image: Wink]
>
>
>
> *Dave Angelini Offgrid Solar
> "we go where powerlines don't"
> http://members.sti.net/offgridsolar/ 
> <https://mailtrack.io/trace/link/3184eed65ad0009b17f7a1eb448e78663d79c7d8?url=http%3A%2F%2Fmembers.sti.net%2Foffgridsolar%2F&userId=1613865&signature=7eb043f982852f6d>
> e-mail  offgridso...@sti.net <offgridso...@sti.net>
> text 209 813 0060*
>
> On Mon, 1 Jun 2020 10:23:35 -0400, Jason Szumlanski <
> ja...@floridasolardesigngroup.com> wrote:
>
> Well, that didn't resolve it. The main breaker and a branch circuit
> breaker tripped again a few days ago. It was the same branch this time.
>
> As my next diagnostic step I swapped two circuits (on which breaker they
> are landed). If history is a guide, it will work for about two weeks and
> then trip again.
>
> I'm dumbfounded. I really don't want to have to tear this whole system
> apart. At this point, if I have to remove all the modules, I feel that I
> need to replace all of the trunk cable which is an expensive proposition. I
> really don't know what else to do at this point.
>
> Jason
>
>
> On Mon, May 25, 2020, 10:43 AM Jason Szumlanski <
> ja...@floridasolardesigngroup.com> wrote:
>
>> I strongly suspect the CH240 combined breaker was compromised (we will
>> see). Since it happened that two different strings tripped, I doubt I have
>> two microinverters with internal faults. It has to be the combined breaker.
>> I was just surprised that branch circuit breakers were tripping
>> simultaneously with the combined output breaker.
>>
>> Of all the supply side connected systems I have installed, I have never
>> seen a combined output fusible disconnect fuse blow, but I have seen many
>> combined output breakers tripped. I was worried early on that I would be
>> replacing fuses constantly, but that has not been an issue whatsoever.
>>
>>
>>
>>
>>
>> On Thu, May 21, 2020 at 11:15 AM <scot.a...@solarcentex.com> wrote:
>>
>>> Actually, we had a IQ7 string loaded up to its max panel size and max
>>> string length and in the spring on cool, clear day, it tripped the string's
>>> associated breaker in the Enphase combiner.
>>>
>>>
>>>
>>> We reset but of course that breaker was impaired and it tripped again.
>>> We replaced and never had an issue going forward. We suspect the breaker
>>> was less than perfect from the start as we've add equally nice days since.
>>>
>>>
>>>
>>> This almost reminds me of loading up Outback FM80. It says 4,000 watts
>>> but in reality, 3,600 is the max when amps spike. I will be extra careful
>>> going forward on IQ7 string length when going to the max published...
>>>
>>>
>>>
>>> My story.
>>>
>>>
>>>
>>> Scot
>>>
>>>
>>>
>>> *From:* RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> *On
>>> Behalf Of *Jason Szumlanski
>>> *Sent:* Thursday, May 21, 2020 8:57 AM
>>> *To:* RE-wrenches <re-wrenches@lists.re-wrenches.org>
>>> *Subject:* [RE-wrenches] Enphase intermittent breaker trippjng
>>>
>>>
>>>
>>> I'm trying to resolve an intermittent frustrating problem with and
>>> Enphase IQ system. There are three AC Branch circuits of 9 microinverters
>>> each coming into an Enphase AC combiner.
>>>
>>>
>>>
>>> What has been happening is one of the BR220 branch circuit breakers and
>>> the combine CH240 breaker in the main backfed load center have been
>>> tripping simultaneously. It has happened about four times in the last 6
>>> months. It was always the same branch circuit breaker, so we kept
>>> investigating that string, checking the junction box, trunk cable, and cap,
>>> etc. Finally we swapped out the BR220 breaker.
>>>
>>>
>>>
>>> Fast forward 4 weeks, and we got another call. This time a different
>>> branch circuit breaker and the main breaker tripped simultaneously. We
>>> checked that branch circuit and could not find any fault. It seems unlikely
>>> that two branch circuit breakers would be faulty, so we have now switched
>>> out the CH240 main breaker in hopes that it is the culprit.
>>>
>>>
>>>
>>> I'm not totally confident in this resolution and I have my fingers
>>> crossed. If that doesn't work, does anyone have any suggestions on another
>>> diagnostic step? These intermittent problems are a major hassle. One
>>> thought I had was to switch to a supply side interconnection with a fusible
>>> disconnect. Maybe the intermittent fault would blow one of the two line
>>> fuses so at least I could narrow it down to which line the fault is on if
>>> there is in fact a fault.
>>>
>>>
>>>
>>> I have experienced two other tripping breaker issues with Enphase
>>> systems in the past. Neither of them were systems I installed. One turned
>>> out to be branch circuits that were not properly paired up and landed on
>>> different breakers. Another time we had an inverter with an internal fault
>>> which eventually"blew up" with a loud popping noise and smoke billowing out
>>> of it. That happened after resetting a trip breaker multiple times. This
>>> case seems to be unrelated to those issues. I'm perplexed.
>>>
>>>
>>>
>>> Jason Szumlanski
>>>
>>> Florida Solar Design Group
>>>
>>>
>>>
>>>
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