To add to Drake’s response, The “V” series OutBacks have an internal fan that 
is not powered by the AUX output, leaving that output available for running a 
secondary relay. Only the “T” Series OutBacks (sealed or “Turbo” version) have 
the external fan in the top cover that requires the use of the 12VDC AUX 
output. Sure would be nice if OutBack could power that fan some other way…

The Simple Switch was a product made by the long-gone Photron, but Solar 
Converters makes a unit that is almost identical and is called the Voltage 
Controlled Switch (VCS). They are available in either an Active-High or 
Active-Low configuration, and are SPDT switches rated at 30A at 12/24VDC, 15A 
at 36VDC, and 3A at 48VDC. Voltage range is 10V-63V. Fully adjustable on and 
off voltage setpoints. They consume 17mA when “off” and between 32 and 75mA 
when “on” (depending on the voltage)

Brian Teitelbaum
AEE Solar




On Sunday, September 20, 2009 5:09pm, "Drake Chamberlin" 
<drake.chamber...@redwoodalliance.org> said:

Hi Peter,

Do you need the extra fan?  The VFX has an internal fan.  Are there a lot of 
heavy loads that push the limits of the Outback?  If not, take out the fan or 
swap it for a cover with no fan.  Many VFX inverters didn't come with cover 
fans.  I don't know if they are standard now, or not.

Or, have the fan go on whenever the direct grid tie inverter is being called on 
to charge batteries instead of feed the grid.  If loads are not real heavy, 
battery charging, by back feeding the AC Out, may be the time when the fan is 
needed the most.

Before inverters started controlling generators, we used a device called the 
Simple Switch, which was a voltage controlled contact.  (We'd use it with a 
GenWiz).  I'm not sure what is out there these days. You could use the Atkinson 
GSCM, generator start module, which senses the voltage. If you need this 
solution, I'd call AEE.

Thanks for the heads up on the Xantrex.  I just heard another horror story 
about the Xantrex 6024 system.  According to the installer, the owner shut off 
an AC switch and the array cooked a bank of Surrette 25CS 25 PS batteries.  I 
don't know the new Xantrex line and don't understand how this could happen.  Is 
this really possible?

-Drake

At 06:43 PM 9/20/2009, you wrote:

Hi Drake (and everyone else interested in this thread),

Armed with the information from my esteemed colleagues, we went ahead and 
purchased a SunWise “Solar Ready-Grid Tie Battery System”, a SRB3.6 to be 
exact. The heart of the system is a GVFX3648. I ordered it without the Charge 
controller and purchased a SB3000 and 3150 Wdc of PV to go with it.

I also purchased a Grainger 2P2T relay with a 12 V coil in a NC configuration 
(to disconnect the SB when the batteries are fully charged in off-grid mode) 
and an Outback PSX-240 to transform the 240 Vac to 120 Vac (in order to 
interface with the GVFX3648.

When we looked into hooking the relay up to the AUX-OUT of the GVFX3648, we 
discovered that it was already dedicated to the fan…

So it looks like we will need to put something together to sense the battery 
voltage and energize the relay coil, when we exceed the threshold. Any 
recommendations for a add-on HVD? And exactly what threshold voltage should we 
use for 8ea 6V 305 Ah (C/24) AGM batteries?

And for Drake: I gravitated away from Xantrex because of a very unsatisfactory 
experience with a XW6048. The system failed to work properly and Xantrex 
“hemmed and hawed” for over six months. Bottom line: we made six service calls, 
two firmware upgrades and probably two dozen calls to largely clueless group 
tech supporters. Through it all, I lost the customer’s confidence and he chose 
another integrator to do a follow on commercial project. The last part of 
course was the worst part of the experience.

- Peter

Hi Peter,

The Outback inverter will not regulate battery charge while AC coupled.  The 
SMA is the only system designed to give a regulated charge to batteries in the 
AC coupled mode. The Outback auxiliary relay can be used to drive a relay that 
will disconnect the input to the inverter, to regulate battery charge when grid 
is down.  I like an "Ice Cube Rely" (such as Idec) to control a contactor.  The 
coil of the Idec uses very little power.

Why did you gravitate toward Xantrex from Outback?

Drake



At 09:25 PM 8/4/2009, you wrote:

I would like to start a thread on AC-coupled grid tied battery backup systems. 
We do a fair number of GTBBSs (four to five a year) and I have gravitated from 
the Outback solution to the Xantrex XW solution. I am not happy with the XW 
product and especially not happy with Xantrexs post sales technical support. I 
know I have more to learn about these puppies in general, so I am genuinely 
disappointed with the uneven TS from Xantrex.

I also had this nagging feeling that the heart of a GTBBS should be the tried 
and true high voltage inverter. Enter the SunPower positive ground requirement, 
and now an AC coupled system seems the best solution.

>From the white paper that Outback sent me, there was no mention of a heavy 
>duty relay. Doesnt the Outback inverter regulate the battery charge control?

Has anyone tried to order a SunWize Solar Ready Battery Assemblywithout the 
charge controller (e.g. P/N SRB3.6). It would seem that this is a nice package 
for small energy needs (13 to 26 kWh of battery backup).

- Peter
[cid:7.1.0.9.0.20090920194015.01f1e3b8@redwoodalliance.org.1]Peter T. Parrish, 
Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com<mailto:peter.parr...@calsolareng.com>
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885


________________________________
From: re-wrenches-boun...@lists.re-wrenches.org [ 
mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William Miller
Sent: Tuesday, August 04, 2009 5:55 PM
To: jry...@netscape.com; RE-wrenches
Subject: Re: [RE-wrenches] XW6048 parts problem

Jeff:

I have a spare.  They are not kept in the socket but are loose in a bag.  Send 
me your mailing address off list.  I leave tomorrow for a week, so I hope I see 
your address before I go.

William




At 04:59 PM 8/4/2009, you wrote:

Just completed a large residential grid/gen/solar/battery system using a XW6048 
inverter.

We are using a SunnyBoy inverter at the array and doing an AC coupled backfeed. 
 To do this we have installed a heavy duty relay in the output of the SunnyBoy, 
and are using the aux. relay contacts on the XW unit to close this relay when 
battery voltage is at high limit (during no load power outage to prevent 
over-charging)

Not sure if we lost it during installation, if it shook loose in shipment and 
fell out, or was missing to begin with, but to connect to the aux. contacts in 
th XW requires a very small green flat 5-pin connector which is missing.

I contacted multiple people at Xantrex and their service center, waded through 
their web site, and finally talked to a service tech.  He advised that "he was 
looking for an extra one of these connectors 6 months ago and still has not 
received it, as these compoments are made and assembled in China and they do 
not stock anything that is considered an assembly part used in China to build 
their units."

First, I did not realize these inverters were being assembled in China, and 
second, who ever heard of not stocking a replacement part just because its made 
in China.  If that were true, 95% of everything sold today in US would not be 
able to order replacement parts.

Anybody out their know if there is a Radio Shack type supplier where I can 
order a bag of these and get on with the system startup and my life?

Thanks,

Jeff Yago

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NABCEP TM  Certified PV Installer
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Mobile - 740-856-9648
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