Mark I think the nylon screws are still a good idea. I don't think you would 
have had a problem if you had diped the nylon threads in wax first then they 
probely would have come out a lot eaiser.

                                  Mike Turner
  ----- Original Message ----- 
  From: Mark Jones<mailto:flyk...@wi.rr.com> 
  To: KR Net<mailto:kr...@mylist.net> ; 
jscott.pi...@juno.com<mailto:jscott.pi...@juno.com> 
  Sent: Monday, October 11, 2004 7:36 PM
  Subject: KR> Re: Screwed, blued and tattoed !!!


  Excellent comments on the self lock crimp on the nut plate. I just finished
  removing the nylon screws starting with the very smallest bit I had and
  working my way up to the crimp size. I then used a tap to start the threads
  till I felt the tap grab the nut plate then I backed off. I then carefully
  inserted a screw in each nut plate and threaded it in till it started to
  grab. Everything seems ok now, thank God !!! Learn from others mistakes and
  save you a lot of grief. I hope someone else will benefit from my mistakes.
  You can bet I will not try the nylon bolt thing again.  Now on to making the
  counterbalance arm.

  Mark Jones (N886MJ)
  Wales, WI  USA
  E-mail me at flyk...@wi.rr.com<mailto:flyk...@wi.rr.com>
  Visit my KR-2S CorvAIRCRAFT web site at
  
http://mywebpage.netscape.com/n886mj/homepage.html<http://mywebpage.netscape.com/n886mj/homepage.html>


  ----- Original Message ----- 
  From: <jscott.pi...@juno.com<mailto:jscott.pi...@juno.com>>
  To: <flyk...@wi.rr.com<mailto:flyk...@wi.rr.com>>
  Sent: Monday, October 11, 2004 7:16 PM
  Subject: Re: Screwed, blued and tattoed !!!


  >
  > Bummer.  When I heard about doing it that way I kind of wondered if the
  nylon screws wouldn't get hung up, but I long ago concluded that experience
  doesn't mean anything over ideas on the net.  You should be able to run
  through a drill a bit smaller than the crimp on the self locking threads in
  the nut plate.  The only thing left should be some nylon residue that you
  can be rid of by simply running a screw through the nut plate.
  >
  > FWIW, when I did mine I waxed up some regular screws and ran them through
  the nut plates when I floxed them in place.  They threaded out reasonably
  easily leaving the nut plates ready to use.
  >
  > As you probably already know, running a tap all the way through will ruin
  the self locking capability of the nut plates.  If you can't get a screw
  started after drilling the nylon screws, start a tap into the nut plate, but
  just run it in deep enough that you can back it out and run a regular screw
  through the threads.
  >
  > Good luck.
  >
  > -Jeff
  >
  > -- "Mark Jones" <flyk...@wi.rr.com<mailto:flyk...@wi.rr.com>> wrote:
  > Yesterday, I floxed in place the Aileron mounting spar into the right
  wing. I was very concerned about the nut plates on the back of the spar
  filling with flox and being clogged. So, I remembered someone stating they
  had put nylon screws in the nutplates to prevent this and theirs easily
  removed after the flox dried. Well....mine did not come out and now my screw
  holes are plugged with nylon bolts. Guess I will have to carefully drill
  them out and tap the nut plates to get the threads clean.........anyone know
  of a better way to get them out???????????????  Man, it is always something.
  I gotta get bird in the air before I go crazy.
  >
  > Mark Jones (N886MJ)
  > Wales, WI  USA
  > E-mail me at flyk...@wi.rr.com<mailto:flyk...@wi.rr.com>
  > Visit my KR-2S CorvAIRCRAFT web site at
  > 
http://mywebpage.netscape.com/n886mj/homepage.html<http://mywebpage.netscape.com/n886mj/homepage.html>
  >
  >
  >
  > ________________________________________________________________
  > Speed up your surfing with Juno SpeedBand.
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