Just guessing here.  I would think that doing a bunch of sanding on just a
layer of micro on the foam would break the bond between the micro and foam.
The foam is vey brittle and weak and I wouldn't expect it to hold up very
well as you are flexing the thn micro coating while you sand.  When there is
glass on it you don't have near as much flexing of the glass and micro while
you sand.

I wouldn't think that putting on a layer of micro before you glass would
really do any more for you than putting on the micro then laying the glass
on it wet.  If you are really determined to have more than just the normal
glass I would put on the 1.45 ounce deck cloth over the 5.8 ounce cloth.
That will at least give you something that will be a lot easier to sand and
fill when you are done.

Brian Kraut
Engineering Alternatives, Inc.
www.engalt.com

-----Original Message-----
From: krnet-bounces+brian.kraut=engalt....@mylist.net
[mailto:krnet-bounces+brian.kraut=engalt....@mylist.net]On Behalf Of
Stephen Jacobs
Sent: Monday, April 26, 2004 5:43 PM
To: larry.ca...@comcast.net; 'KRnet'
Subject: RE: KR> delaminations!


Rutan has disproved hard-shelling
Puffer recommends against hard-shelling
..........................................................

Thanks Larry C

When you quote these guys you have my full attention.  Like Larry F, I
would really like to understand what actually happens - why this is any
different from any other 2nd lay-up.

We may be missing something here - what is actually causing the problem?

Where does the delaminations occur?  Do we find the cloth separating
from the micro surface, or do we find the micro coming away from the
foam?

Not sure this makes a whole lot of sense, but maybe the action of
sanding the "hardshell" micro somehow disturbs the bond with the core
material and this promotes later delamination (at this level).

I.e - the separation occurs at the core material, but this failure is in
some way caused by the two step process.

Cheers
Steve J
Zambia



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