When you get the electrolyte levels above the all the plates, I would suggest discharging each of the cells slowly using a light bulb or some other gentle load. (Or a nifty electronic cell/battery cycler, like a Cell Pro https://www.electrodynam.com/store/product241.html or something like it.)

Get them all below 0.4 volts. Then charge them up. This will help to "reset" the NiCads and remove the stubborn "stale charge" that they have from remaining dormant for many months.

You might have to do this more than once.

This has also be called the "memory effect", but in the industry, it is universally called "stale charge." In a nutshell, the paste on the charged plates anneals over time. The fluffy white snow-like small-crystalline substance changes into larger crystals as time goes by. The large crystals don't readily react as do the much smaller crystals. This makes essentially two cells inside one cell. The first fluffy crystals offer low resistance and higher voltage, and thus easily discharge. They leave the large crystals behind as they have a higher resistance. The longer they stay in place, the larger they grow.

To remove the large crystals and put them back in the electrolyte, you need to _slowly_ discharge the cell to zero state of charge. This will "cycle up" the cells to as best as they can be.

All types of cells exhibit stale charge. Some chemistries, like Li-Ion, only exhibit a very small effect, but is is none-the-less there.

Bill D.


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