Dan,

You should check the instructions for the laser thermometer - I expect that, 
like mine, it recommends a maximum reading distance (from object of interest to 
instrument) in single figure inches!  MW


On 15 Aug 2014, at 02:32, Michael Ross via EV wrote:

> I am with Jan.
> 
> The laser thermometers are averaging over the whole patch you see lit up
> and they are not hugely accurate because of it.  If the patch is larger
> from being farther away or not circular because it is on an angle - it will
> not report what you are hoping for. They are best for shining inside a
> uniform container, oven, furnace, etc. Or if at a wall, then you need to
> take a series of readings.
> 
> Imagine on one terminal you slide off to one side and average in some
> temperature from the top of the battery case.  Or you have to get very
> close to one and far from another, and so on.
> 
> Can you share what make and model of thermometer you are using?
> 
> Mike
> 
> 
> On Thu, Aug 14, 2014 at 7:21 PM, David Nelson via EV <[email protected]>
> wrote:
> 
>> If this is a change then I would investigate. I have had my pack in
>> for over 4 years and have not had the issue you and others have had
>> and my pack isn't exactly closed to moisture and dust. I have 40
>> TS-LFP100AHA cells in a 2p20s arrangement. Because the BMS I used to
>> use attached to the heads of the terminal bolts I used brass bolts
>> since they are much easier to drill and tap threads in. This also
>> meant that I could assemble the pack and torque the bolts independent
>> of the BMS connections so they could not interfere with any
>> connections. Before assembling my pack I wire brushed all the
>> terminals to shine them up. I did this with NOALOX on the terminals
>> and SS wire brush so that the NOALOX would seal the metal as soon as
>> possible. I also tapped all the terminal holes again, using NOALOX on
>> the tap though this was probably way overkill. I did find some
>> terminals that didn't get tapped all the way down. I then put NOALOX
>> on the bolt threads before assembling. This was mostly so that the
>> soft Al and Cu terminals wouldn't gall up at all. I used bronze lock
>> washers, too. I have had no terminals come loose or get warm.
>> 
>> Some may say that what I did was a waste of time but they can't
>> counter the results. It just works and I'm glad. LiFePO4 has been much
>> simpler than lead acid in many ways. If I were you I would clean all
>> the terminals using a similar process. If I were to do it over, and I
>> have on small 4-8 cell packs, I would use NO-OX-ID "A SPECIAL" because
>> it doesn't seem to get sticky over time like the NOALOX does.
>> 
>> On Wed, Aug 13, 2014 at 2:20 PM, Danpatgal via EV <[email protected]>
>> wrote:
>>> I am using 38x130 ah CALBs in my Lectric Leopard and have had a too hot
>> (>
>>> 40C) warning on my BMS come on a few times in the last month or so.
>> Today,
>>> after a longer stretch of accelerating uphill to home, I checked some of
>> the
>>> battery posts.  Measuring with a laser sensor, several of them were
>> around
>>> 33C , in a grouping, maybe 6 or 8 posts adjacent on the most positive
>> side
>>> of my pack.  Posts just a few cells more negative were much cooler, maybe
>>> around 26C or cooler.
>>> 
>>> I checked the bolts to make sure they were tight, and didn't notice any
>> real
>>> problem with the connections being loose.  My only other thought is that
>>> perhaps (as has been discussed in other threads), these connections have
>>> corroded over time ... adding a little resistance layer (I didn't
>> initially
>>> polish or use Noalox on those) that is now finally heating up.  I am also
>>> using the original copper straps with steels M8 bolts.
>>> 
>>> Are others noticing this kind of heat with the lithium cell terminals?
>>> Aside from just cleaning the terminals and putting on some Noalox, might
>>> there be other things to do?  I installed these in Sep. 2012, so they are
>>> not quite two years in service.
>>> 
>>> Thanks - Dan
>>> 

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