I am using 38x130 ah CALBs in my Lectric Leopard and have had a too hot (>
40C) warning on my BMS come on a few times in the last month or so.  Today,
after a longer stretch of accelerating uphill to home, I checked some of the
battery posts.  Measuring with a laser sensor, several of them were around
33C , in a grouping, maybe 6 or 8 posts adjacent on the most positive side
of my pack.  Posts just a few cells more negative were much cooler, maybe
around 26C or cooler.

I checked the bolts to make sure they were tight, and didn't notice any real
problem with the connections being loose.  My only other thought is that
perhaps (as has been discussed in other threads), these connections have
corroded over time ... adding a little resistance layer (I didn't initially
polish or use Noalox on those) that is now finally heating up.  I am also
using the original copper straps with steels M8 bolts.

Are others noticing this kind of heat with the lithium cell terminals? 
Aside from just cleaning the terminals and putting on some Noalox, might
there be other things to do?  I installed these in Sep. 2012, so they are
not quite two years in service.

Thanks - Dan



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Dan Gallagher
http://www.evalbum.com/3854

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