Those bearing discs are probably Delrin, aka Acetal. I think Dennis C.
and/or Joe D.B. scored some made from PEEK or some such...you can make them
yourself from sheet stock or have a machine shop mill them out.


On 11 November 2013 13:54, djhaug...@juno.com <djhaug...@juno.com> wrote:

> Oops, I forgot the link to the folder...
>
> http://sdrv.ms/1bpnvZh
>
> Danny
>
>
> ---------- Original Message ----------
> From: "djhaug...@juno.com" <djhaug...@juno.com>
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Rudder bearing
> Date: Mon, 11 Nov 2013 21:53:25 GMT
>
> Okay,
>
> I removed the rudder today.  It does not weigh much at all,
>
> There are no bearings.  It is just a fiberglass tube that fits tightly
> around the 1-7/8" shaft.  There were just 2 - 4"x1/4" nylon(?) washers
> between the pin that holds the rudder in place and the aluminum flange
> fitting in the cockpit.
>
> It really is just hung there.  I couldn't help but to think that a SS
> washer on top of the 2 nylon(?) washers would be a good idea.  It was
> apparent that these washers had been switched around a few times by the
> marks from the pin on both sides of both nylon(?) washers.
>
> So my thoughts ar maybe to just re install it and add a big 'ol fender
> washer for the pin to rest on.
>
> However, my only concern is what the stainless shaft looks like inside the
> rudder...
>
>
> https://korpoq.blu.livefilestore.com/y2pq2xBqhOTnVi8a3qjlKe3d3z5mZu4DLyvgdLO1n4y4kIAj-jz0KUR4EKzhrOKdm1UOBEIjnGtt3_lyaNLYnVRVciZi9tZT2-gzJtkcwoy1K8/20131111_132315.jpg
>
> In case that link doesn't work, here is a link to a folder with a bunch of
> boat pics.  The photos from today are all the way at the end.
>
> Thanks again for any insights, observations or ideas.
>
> Danny
>
> ---------- Original Message ----------
> From: Martin DeYoung <mdeyo...@deyoungmfg.com>
> To: "cnc-list@cnc-list.com" <cnc-list@cnc-list.com>
> Subject: Re: Stus-List Rudder bearing
> Date: Fri, 1 Nov 2013 17:54:01 +0000
>
> > It doesn't weigh much. Not sure if that is good or bad. <
>
> Calypso's displacement is in the 24,000lb range.  I have been told the
> original Bruckmann built rudder was lost in the early 70's on the way to
> Bermuda.  The replacement rudder may be overbuilt but I do not worry it
> will fail under any conditions we are likely to push Calypso into in the
> near future.
>
> Much of the rig and steering related gear on the early Bruckmann built
> 43's appears to be the same spec as what was used on the early 61's.  The
> lower rudder bearing assembly is cast bronze and bolts on from the outside.
>  Think 2' long and 1' wide, faired into the hull shape, penetrating 1' into
> the hull with a machined load bearing collar/stuffing box assembly on top.
>  Frick'n massive, and heavy.
>
> Given that we mostly race Calypso these days and the propensity for light
> air in the PNW a lighter rudder may not be bad.  Having said that our last
> day of racing saw steady winds in the mid 20's and gusts close to 30.  The
> rudder/steering gear work this summer was a comfort as we ducked a
> starboard tacker with maybe a little too much mainsheet on.
>
> Martin
> Calypso
> 1971 C&C 43
> Seattle
>
> -----Original Message-----
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Della
> Barba, Joe
> Sent: Friday, November 01, 2013 10:24 AM
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Rudder bearing
>
> OTOH I can carry my rudder around myself. It doesn't weigh much. Not sure
> if that is good or bad.
>
> Joe Della Barba
> Coquina
> C&C 35 MK I
>
> -----Original Message-----
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Martin
> DeYoung
> Sent: Friday, November 01, 2013 1:18 PM
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Rudder bearing
>
> > I guess I should commandeer a couple people to help drop that rudder.<
>
> When dropping Calypso's rudder (large fiberglass over balsa with 3" dia.
> SS heavy wall tube shaft) this summer we used 4 to 5 people.  My guess is
> it weighs 200 to 250 lbs.  We were just barely able to clear the pavement
> with the boat in its normal yard position.  The backup plan was to spend
> the $$ to have the travel lift raise Calypso to give us the extra clearance.
>
> We had cushioning material under the rudder in case it slipped from our
> grip and set up blocks to stabilize it 1/2 way out to allow for
> re-positioning of the muscle.
>
> Prior to this summer's rudder repair project I dreaded the need to drop it
> out of the boat.  Now that I have done it the project seems no worse than
> any other yard project.  The more difficult part was working in the tight
> spaces around the quadrant.
>
> Do take pictures and measurements of how the steering gear is set up.  I
> should have taken much better measurements of the position of the quadrant
> to avoid having to make a 3/8" adjustment to perfect the steering cable
> alignment.
>
> Calypso's rudder bearing assemblies are much different than those
> described for a Viking 33 but I did perform a complete inspection of the
> shaft and the bearing surfaces looking for wear and corrosion.  I made
> detailed measurements of the rudder and shaft in case of future repairs.
>
> Martin
> Calypso
> 1971 C&C 43
> Seattle
>
> -----Original Message-----
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of
> djhaug...@juno.com
> Sent: Thursday, October 31, 2013 7:22 PM
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Rudder bearing
>
> "what, it's the first hole I dug?"
>
> the 33 came with a tiller too.  Mine was converted over to a wheel but,
> the tiller fitting is still there.
>
> I guess I should commandeer a couple people to help drop that rudder.
>
> Danny
>
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-- 
Jim Watts
Paradigm Shift
C&C 35 Mk III
Victoria, BC
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