Great pictures of the rudder rebuild. 

Chuck 
Resolute 
1990 C&C 34R 
Atlantic City, NJ 
----- Original Message -----
From: "Josh Muckley" <muckl...@gmail.com> 
To: cnc-list@cnc-list.com 
Sent: Thursday, February 14, 2013 4:44:43 AM 
Subject: Re: Stus-List 1989 C&C 37+ rudder rebuild 



Sorry folks, I forgot to include the link to the pictures. Rookie mistake. 

https://docs.google.com/folder/d/0B8pEh5lnvP1yVUdWUDNxVGFUcDA/edit 

Josh Muckley 
S/V Sea Hawk 
1989 C&C 37+ 
Maryland 
On Feb 13, 2013 9:54 PM, "Josh Muckley" < muckl...@gmail.com > wrote: 




Hey everyone just wanted to share some pictures of the rudder rebuild on my 
1989 C&C 37+. Steve Uhthoff at Annapolis Gelcoat and Fiberglass did a fantastic 
job and gave fantastic support. 

As a bit of a background on the boat and the rudder. I bought it May 2012. At 
the time of the survey it was noted that the rudder had high moisture though no 
movement over the shaft was noted. The exact extent of condition could not be 
determined. I decided that the rudder was absolutely going to be the first 
repair project during the winter haul out. 

Steve identified a specific design deficiency in that the stainless steel arms 
were not bonded to either of the skins. Little or no stiffness was being 
provided by the arms. He did on the other hand find that all of the welds and 
the shaft were completely encapsulated and that no oxidation had occurred. He 
removed all of the old foam core. Bonded the arms to one of the skins. 
Re-foamed the core with 4lbs foam. Created bonding pads in the core so that the 
arms could be bonded to the new top skin. He fiberglassed the foam in place 
with 7 layers and vinylester teeing. Finished it off with 3 coats of barrier 
coat and faring compound on both sides. I probably mis-stated some part of the 
job being that I am not an fiberglass expert but the long story made short is 
that I am exceedingly happy with the outcome as well as the knowledge, 
expertise, and professionalism demonstrated by Steve and his staff. 

Regardless of where you get your rudder rebuilt I hope the pictures help some 
of you to at least pre-plan by seeing what you are getting into. Good Luck. 

Annapolis Gelcoat & Fiberglass Repairs 
P.O. Box 3438 Annapolis, MD 21403 
Office: 410-263-8980 
Fax: 410-280-2639 
http://www.annapolisgelcoat.com 

Josh Muckley 
S/V Sea Hawk 
1989 C&C 37+ 
Maryland 

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