I strongly suspect the CH240 combined breaker was compromised (we will
see). Since it happened that two different strings tripped, I doubt I have
two microinverters with internal faults. It has to be the combined breaker.
I was just surprised that branch circuit breakers were tripping
simultaneously with the combined output breaker.

Of all the supply side connected systems I have installed, I have never
seen a combined output fusible disconnect fuse blow, but I have seen many
combined output breakers tripped. I was worried early on that I would be
replacing fuses constantly, but that has not been an issue whatsoever.






On Thu, May 21, 2020 at 11:15 AM <scot.a...@solarcentex.com> wrote:

> Actually, we had a IQ7 string loaded up to its max panel size and max
> string length and in the spring on cool, clear day, it tripped the string’s
> associated breaker in the Enphase combiner.
>
>
>
> We reset but of course that breaker was impaired and it tripped again. We
> replaced and never had an issue going forward. We suspect the breaker was
> less than perfect from the start as we’ve add equally nice days since.
>
>
>
> This almost reminds me of loading up Outback FM80. It says 4,000 watts but
> in reality, 3,600 is the max when amps spike. I will be extra careful going
> forward on IQ7 string length when going to the max published…
>
>
>
> My story.
>
>
>
> Scot
>
>
>
> *From:* RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> *On
> Behalf Of *Jason Szumlanski
> *Sent:* Thursday, May 21, 2020 8:57 AM
> *To:* RE-wrenches <re-wrenches@lists.re-wrenches.org>
> *Subject:* [RE-wrenches] Enphase intermittent breaker trippjng
>
>
>
> I'm trying to resolve an intermittent frustrating problem with and Enphase
> IQ system. There are three AC Branch circuits of 9 microinverters each
> coming into an Enphase AC combiner.
>
>
>
> What has been happening is one of the BR220 branch circuit breakers and
> the combine CH240 breaker in the main backfed load center have been
> tripping simultaneously. It has happened about four times in the last 6
> months. It was always the same branch circuit breaker, so we kept
> investigating that string, checking the junction box, trunk cable, and cap,
> etc. Finally we swapped out the BR220 breaker.
>
>
>
> Fast forward 4 weeks, and we got another call. This time a different
> branch circuit breaker and the main breaker tripped simultaneously. We
> checked that branch circuit and could not find any fault. It seems unlikely
> that two branch circuit breakers would be faulty, so we have now switched
> out the CH240 main breaker in hopes that it is the culprit.
>
>
>
> I'm not totally confident in this resolution and I have my fingers
> crossed. If that doesn't work, does anyone have any suggestions on another
> diagnostic step? These intermittent problems are a major hassle. One
> thought I had was to switch to a supply side interconnection with a fusible
> disconnect. Maybe the intermittent fault would blow one of the two line
> fuses so at least I could narrow it down to which line the fault is on if
> there is in fact a fault.
>
>
>
> I have experienced two other tripping breaker issues with Enphase systems
> in the past. Neither of them were systems I installed. One turned out to be
> branch circuits that were not properly paired up and landed on different
> breakers. Another time we had an inverter with an internal fault which
> eventually"blew up" with a loud popping noise and smoke billowing out of
> it. That happened after resetting a trip breaker multiple times. This case
> seems to be unrelated to those issues. I'm perplexed.
>
>
>
> Jason Szumlanski
>
> Florida Solar Design Group
>
>
>
>
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