Actually, we had a IQ7 string loaded up to its max panel size and max string 
length and in the spring on cool, clear day, it tripped the string’s associated 
breaker in the Enphase combiner.

 

We reset but of course that breaker was impaired and it tripped again. We 
replaced and never had an issue going forward. We suspect the breaker was less 
than perfect from the start as we’ve add equally nice days since.

 

This almost reminds me of loading up Outback FM80. It says 4,000 watts but in 
reality, 3,600 is the max when amps spike. I will be extra careful going 
forward on IQ7 string length when going to the max published…

 

My story.

 

Scot

 

From: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> On Behalf Of 
Jason Szumlanski
Sent: Thursday, May 21, 2020 8:57 AM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Subject: [RE-wrenches] Enphase intermittent breaker trippjng

 

I'm trying to resolve an intermittent frustrating problem with and Enphase IQ 
system. There are three AC Branch circuits of 9 microinverters each coming into 
an Enphase AC combiner. 

 

What has been happening is one of the BR220 branch circuit breakers and the 
combine CH240 breaker in the main backfed load center have been tripping 
simultaneously. It has happened about four times in the last 6 months. It was 
always the same branch circuit breaker, so we kept investigating that string, 
checking the junction box, trunk cable, and cap, etc. Finally we swapped out 
the BR220 breaker. 

 

Fast forward 4 weeks, and we got another call. This time a different branch 
circuit breaker and the main breaker tripped simultaneously. We checked that 
branch circuit and could not find any fault. It seems unlikely that two branch 
circuit breakers would be faulty, so we have now switched out the CH240 main 
breaker in hopes that it is the culprit.  

 

I'm not totally confident in this resolution and I have my fingers crossed. If 
that doesn't work, does anyone have any suggestions on another diagnostic step? 
These intermittent problems are a major hassle. One thought I had was to switch 
to a supply side interconnection with a fusible disconnect. Maybe the 
intermittent fault would blow one of the two line fuses so at least I could 
narrow it down to which line the fault is on if there is in fact a fault.

 

I have experienced two other tripping breaker issues with Enphase systems in 
the past. Neither of them were systems I installed. One turned out to be branch 
circuits that were not properly paired up and landed on different breakers. 
Another time we had an inverter with an internal fault which eventually"blew 
up" with a loud popping noise and smoke billowing out of it. That happened 
after resetting a trip breaker multiple times. This case seems to be unrelated 
to those issues. I'm perplexed. 

 

Jason Szumlanski

Florida Solar Design Group

 

 

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