Hi Benn,

I bought a makita band saw some years ago, I can’t believe how it changed my 
use of metal. Cutting metal is so easy, quiet and clean, no vibration. Less 
burrs than sawzall too. 

As to the original question, If you want to leave a short tail then the band 
saw works fine for that. If you want flush, then before the last module goes 
down, measure and cut rail, then install the module. 

Jay

> On Jun 13, 2019, at 5:47 AM, Benn Kilburn <b...@skyfireenergy.com> wrote:
> 
> I’ve been looking at picking up a portable bandsaw, likely Makita but a 
> reciprocating saw has served me very well over the years. If you hold the 
> edge of the cutting guard against the end-clamp you can get a nice uniform 
> inch and a half or so of rail past the clamp. Using a circular saw leaves too 
> much rail for my liking unless you Measure and cut the rail before laying 
> down the last module. 
> I prefer cutting blades with at least 14 TPI (teeth per inch). 
> The cutting teeth will get gummed up with aluminum when it gets too hot so 
> you have to check it at least after cutting each rail and pick out any gummed 
> up spots with your linesman. 
> 
> I would Also recommend getting some of 
> this…https://www.zoro.com/bio-circle-coolcut-lubricant-300g-solid-stick-pk12-53b013/i/G0934138/?REVIEW_DISPLAY_SNAPSHOT_TYPE=SIMPLE
>  … And putting a bit on your blades when cutting. I always use this on metal 
> sawblades and when drilling into metal especially using a Uni bit. 
> Tell everyone on the crew to get them selves a small used tin and keep some 
> of this handy. 
> A tube of this should last years. 
> 
> Benn Kilburn
> SkyFire Energy
> 780-906-7807
> 
>> On Jun 12, 2019, at 10:36 PM, frenergy <frene...@psln.com> wrote:
>> 
>> Any suggestions for cutting rail with a Sawzall?  Many times at the end of a 
>> run of PVs there could be 5-6" of rail (in this case DPW P8).  I like to use 
>> a circular saw but sometimes I don't have enough clearance once the rail and 
>> panels are installed.  The sawzall works but I'm looking for a blade that 
>> doesn't load up with aluminum too fast and cuts without too much vibration.  
>> Other ideas?
>> 
>> Thanks,
>> 
>> Bill
>> 
>> Feather River Solar Electric
>> Bill Battagin, Owner
>> 4291 Nelson St.
>> Taylorsville, CA 95983
>> 530.284.7849
>> CA Lic 874049
>> www.frenergy.net
>> 
> 
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