Most systems will operate down 2 volts without a problem.  Warrants
reconfiguring but often the homeowner won't even notice for a few days. 
In the past month I have had Outback and Sunny Island customers running
down a cell.   Sunny Island is reconfigurable to manage the situation
better.

Removing a single cell is losing less stored capacity than removing an
entire string.

Matt


On Wed, July 25, 2018 2:32 pm, t...@wagonmaker.com wrote:
> So you're willing to risk total system shutdown if a single cell fails?
> It just seems like a big risk even if the batteries are considered
> highly reliable.  I always planned to minimize the risk of failure causing
> a power outage.  A buss bar arrangement with more strings provides
> redundancy and reduced downtime while still being very stable, more stable
> than an interconnected series/parallel arrangement.
>
> Tom
>
>
> On 2018-07-25 00:39, Tump wrote:
>
>> Perhaps suggesting the correct amp Hr battery bank would eliminate the
>> _need_ for buss bar. 2 volt EX1400 1K amp hour batteries work very
>> well good warrantee. all the fusing & interconnects would be eliminated.
>> MORE AHs = less interconnects, always  the correct way to
>> go!
>>
>>> On Jul 24, 2018, at 9:40 AM, Dave Tedeyan <dtede...@taitem.com>
>>> wrote:
>>>
>>>
>>> Thank you all for the ideas and suggestions. This person in
>>> particular had #4 wire for the battery connections, so they are all
>>> getting replaced with anyway. So it seems like rewiring to a busbar
>>> with fuses will be the way to go. And although not ideal to have so
>>> many strings, this will be more cost effective than just getting a
>>> whole new battery bank right off the bat when they have 10 batteries
>>> that have essentially never been used.
>>>
>>> Cheers,
>>> Dave
>>>
>>>
>>> --
>>>
>>>
>>> Dave Tedeyan
>>>
>>>
>>> SENIOR ENGINEER
>>>
>>>
>>> TAITEM ENGINEERING, PC
>>> 10 Verizon Lane, Lansing, NY 14882
>>> Voice: (607) 930-3481 x6
>>> www.taitem.com [1] On Mon, Jul 23, 2018 at 8:50 PM, Glenn Burt
>>> <glenn.b...@glbcc.com>
>>> wrote:
>>>
>>>
>>> Hi Christopher,
>>>
>>>
>>> I buy my copper buss material from McMaster Carr in appropriate
>>> dimensions for the current I am expecting.
>>>
>>> I then cut it to the lengths I need, drill for appropriate size
>>> fasteners and use 2 layers of heat-shrink tubing to protect the exposed
>>> bar.
>>>
>>> Hope this helps.
>>>
>>>
>>> -Glenn
>>>
>>>
>>> FROM: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> ON
>>> BEHALF OF Chris Schaefer
>>> SENT: Monday, July 23, 2018 2:28 PM
>>> TO: RE-wrenches <re-wrenches@lists.re-wrenches.org>
>>> SUBJECT: Re: [RE-wrenches] 5 battery strings
>>>
>>>
>>> What source are you all using for buss bars for these multiple
>>> battery string set ups?
>>>
>>> Christopher
>>>
>>>
>>> On Mon, Jul 23, 2018 at 2:16 PM, <t...@wagonmaker.com> wrote:
>>>
>>>
>>> Separate out the individual series strings and run each string to a
>>> buss bar setup.  Remember it isn't just resistance differences between
>>> batteries but resistance difference between cells as well. In a setup
>>> like the existing one the resistance differences can really add up and
>>> if one battery fails the entire system will be offline.  Running each
>>> string to a positive and negative common buss bar means you can remove
>>> individual strings without disrupting the entire storage and the
>>> system can continue operating.  Also, it means the only resistance
>>> issues of substance are within individual series pairs not the entire
>>> interconnected bank.
>>>
>>> I ran 10 series pairs of 12v AGM batteries, each pair to a common
>>> buss and it was the longest lasting, most stable battery bank I had.
>>> That was years ago and now it would require fusing each string but
>>> for longevity and stability it is the best bet.
>>>
>>> Tom
>>>
>>>
>>> On 2018-07-23 03:56, Dave Tedeyan wrote:
>>>
>>>
>>> Since we are on the topic of bad battery practices...
>>>
>>>
>>> I may be fixing up a system that was both designed and installed
>>> very poorly. They have a 24V Outback VFXR inverter, and ten 12V AGM
>>> batteries wired into 5 parallel strings. I know that is a bad idea, but
>>> since they already have the equipment, are there any safety issues by
>>> re-using this equipment? It
>>> is for a grid tie battery backup system that will remain in float most
>>> of the time. I assume that the batteries will not last particularly
>>> long, but is there any harm in using them and then just getting new
>>> batteries once they fail?
>>>
>>> Stringing is shown in the attached picture.
>>> Cheers,
>>> Dave
>>>
>>>
>>> --
>>>
>>>
>>> Dave Tedeyan
>>>
>>>
>>> SENIOR ENGINEER
>>>
>>>
>>> TAITEM ENGINEERING, PC
>>> 10 Verizon Lane, Lansing, NY 14882
>>> Voice: (607) 930-3481 x6
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>> --
>>
>>
>> Chris Schaefer’s
>> [8]
>> Tel/Fax 585-229-2083 or Cell 585-748-1870
>> 5115 South Hill Road ~ Canandaigua New York 14424
>> www.solarandwindfx.com [8] ~ E-mail: _chris@solarandwindfx.com_
>>
>> __
>>
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>>> t...@swnl.net [6]               WWW.SWNL.NET [7]
>>>
>>>
>>> Solarwinds Northernlights   _    _
>>> _       SERVING MID COAST MAINE & NORTHERN CALIFORNIA_
>>> _                         207-832-7574   CL. 610-517-8401
>>> _
>>> _                              __BLAIR "TUMP" MAY_
>>>
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>>>
>>>
>>> ********  MAINE'S CHARTER ********
>>> _        TRACE XANTREX "CERTIFIED" DEALER / INSTALLER"_
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>>
>>
>>
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>> blocked::http://www.swnl.net/%22%20%5Co%20%22blocked::http://www.swnl.ne
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Matthew Partymiller
Solar Energy Solutions LLC
(877) 312-7456
m...@solar-energy-solutions.com


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