Number 4 wire is definitely a problem if it’s anywhere near normal battery 
voltage

And if the batteries have essentially never been used you gotta wonder if 
they’re going to be any good anyway?

Or did I miss something ?

Bob Ellison



> On Jul 24, 2018, at 9:40 AM, Dave Tedeyan <dtede...@taitem.com> wrote:
> 
> Thank you all for the ideas and suggestions. This person in particular had #4 
> wire for the battery connections, 
> so they are all getting replaced with anyway. So it seems like rewiring to a 
> busbar with fuses will be the way to 
> go. And although not ideal to have so many strings, this will be more cost 
> effective than just getting a whole new 
> battery bank right off the bat when they have 10 batteries that have 
> essentially never been used.
> 
> Cheers,
> Dave
> 
> 
> 
> 
> --
> 
> Dave Tedeyan
> Senior Engineer
> 
> Taitem Engineering, PC
> 10 Verizon Lane, Lansing, NY 14882
> Voice: (607) 930-3481 x6
> www.taitem.com
> 
>> On Mon, Jul 23, 2018 at 8:50 PM, Glenn Burt <glenn.b...@glbcc.com> wrote:
>> Hi Christopher,
>> 
>>  
>> 
>> I buy my copper buss material from McMaster Carr in appropriate dimensions 
>> for the current I am expecting.
>> 
>> I then cut it to the lengths I need, drill for appropriate size fasteners 
>> and use 2 layers of heat-shrink tubing to protect the exposed bar.
>> 
>>  
>> 
>> Hope this helps.
>> 
>> -Glenn
>> 
>>  
>> 
>> From: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> On Behalf Of 
>> Chris Schaefer
>> Sent: Monday, July 23, 2018 2:28 PM
>> To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
>> Subject: Re: [RE-wrenches] 5 battery strings
>> 
>>  
>> 
>> What source are you all using for buss bars for these multiple battery 
>> string set ups?
>> 
>>  
>> 
>> Christopher
>> 
>>  
>> 
>> On Mon, Jul 23, 2018 at 2:16 PM, <t...@wagonmaker.com> wrote:
>> 
>> Separate out the individual series strings and run each string to a buss bar 
>> setup.  Remember it isn't just resistance differences between batteries but 
>> resistance difference between cells as well.  In a setup like the existing 
>> one the resistance differences can really add up and if one battery fails 
>> the entire system will be offline.  Running each string to a positive and 
>> negative common buss bar means you can remove individual strings without 
>> disrupting the entire storage and the system can continue operating.  Also, 
>> it means the only resistance issues of substance are within individual 
>> series pairs not the entire interconnected bank.
>> 
>> I ran 10 series pairs of 12v AGM batteries, each pair to a common buss and 
>> it was the longest lasting, most stable battery bank I had.  That was years 
>> ago and now it would require fusing each string but for longevity and 
>> stability it is the best bet.
>> 
>> Tom
>> 
>> On 2018-07-23 03:56, Dave Tedeyan wrote:
>> 
>> Since we are on the topic of bad battery practices...
>> 
>> I may be fixing up a system that was both designed and installed very
>> poorly.
>> They have a 24V Outback VFXR inverter, and ten 12V AGM batteries wired
>> into
>> 5 parallel strings. I know that is a bad idea, but since they already
>> have the
>> equipment, are there any safety issues by re-using this equipment? It
>> is for a
>> grid tie battery backup system that will remain in float most of the
>> time. I assume
>> that the batteries will not last particularly long, but is there any
>> harm in using them
>> and then just getting new batteries once they fail?
>> 
>> Stringing is shown in the attached picture.
>> Cheers,
>> Dave
>> 
>> --
>> 
>> Dave Tedeyan
>> 
>> SENIOR ENGINEER
>> 
>> TAITEM ENGINEERING, PC
>> 10 Verizon Lane, Lansing, NY 14882
>> Voice: (607) 930-3481 x6
>> www.taitem.com [1]
>> 
>> Links:
>> ------
>> [1] http://www.taitem.com/
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