Thanks to everyone for your responses, both on and off-list. You guys rock.

Allan,
The system was originally installed in 2000 with an Ananda 
controller/disconnect box. The giant one with the mercury relays. It failed 
about 6 years ago and an MX-60 was installed to replace it. I agree that a 
modern controller is a no-brainer. I'd like to avoid having to replace the 
MX-60, but i don't see any way around it if I do a re-wire. 

To Ray's point, doing the string sizing exercise shows that a Classic 250 with 
8 mods in series is probably the easiest solution, although there might be 
clipping in some circumstances.
The existing MX-60 is in trouble for anything over 5 in series. 
-Luke



On May 31, 2015, at 11:30 PM, Allan Sindelar <al...@sindelarsolar.com> wrote:

> Luke,
> I deleted your first message, but I thought you wrote that the system was 
> pre-MPPT, with strings wired as 4 12 Vnom in series. IT seems to me that 
> given insufficient Vmp, a modern controller is a no-brainer anyway, and it's 
> only a matter to which one to use.
> 
> A Classic 250 is the easy route that lets you solve a major problem with a 
> simple and sensible component upgrade. It'll cost the customer nearly as much 
> for a winter return trip to estimate Voc.
> But I agree with Jay and Randy: first check the existing array for failures.
> Allan
> 
> Allan Sindelar
> al...@sindelarsolar.com
> NABCEP Certified PV Installation Professional
> NABCEP Certified Technical Sales Professional
> New Mexico EE98J Journeyman Electrician
> Founder (Retired), Positive Energy, Inc.
> 505 780-2738 cell
> 
>  
> On 5/31/2015 11:22 PM, Luke Christy wrote:
>> Allen, 
>> With 8 modules in series I think I'll be looking at a Classic 250 for sure 
>> to be comfortable with winter morning VOC. 
>> I don't really know what kind of combiner situation I'll find up in the 
>> attic. It may be easy enough to re-wire into strings of 6 instead of strings 
>> of 8, though that is still probably going to push me just over the 150 VOC 
>> hard limit of the MX-60. I may not be able to get around replacing the 
>> controller. 
>> 
>> -Luke
>> 
>> 
>> 
>> On May 31, 2015, at 10:59 PM, Allan Sindelar 
>> <al...@sindelarsolar.com>
>>  wrote:
>> 
>> 
>>> Jay,
>>> Whoa, I'd be careful there. Unless there's been a change while I was away 
>>> on my bicycle, Outbacks are still 140V rated maximum voltage and 150V hard 
>>> maximum. 142Voc in May suggests that doubling strings in series will easily 
>>> exceed max Voc in winter. That's why I previously suggested Classic 200 or 
>>> 250. Am I missing something?
>>> Allan
>>> 
>>> Allan Sindelar
>>> 
>>> al...@sindelarsolar.com
>>> 
>>> NABCEP Certified PV Installation Professional
>>> NABCEP Certified Technical Sales Professional
>>> New Mexico EE98J Journeyman Electrician
>>> Founder (Retired), Positive Energy, Inc.
>>> 505 780-2738 cell
>>> 
>>>  
>>> On 5/31/2015 2:23 PM, jay peltz wrote:
>>> 
>>>> HI Luke,
>>>> 
>>>> To add here.  I'm unclear if you have measured each string or the whole 
>>>> array at 71v.  
>>>> I would check each string for voc/isc.  
>>>> 
>>>> And then if they are consistent, I agree that putting 2 strings in series 
>>>> with a new controller might help out.  
>>>> You can try it with the MX-60 as you are at only 142v. If it works better 
>>>> then a new higher voltage CC would be required for winter higher voc.
>>>> 
>>>> Let us know what you find out.
>>>> 
>>>> jay
>>>> 
>>>> 
>>>> 
>> Luke Christy
>> 
>> NABCEP Certified PV Installation Professional™: Certification #031409-25 
>> NABCEP Certified Solar Heating Installer™: Certification #ST032611-03       
>> CoSEIA Certified PV Installer 
>> 
>> Solar Gain Services, LLC
>> PO Box 531
>> Monte Vista, CO. 81144
>> 
>> sgsrenewab...@gmail.com
>> 
>> 719.588.3044
>> 
>> www.sgsrenewables.com
>> 
>> 
>>    
>> 
>> 
>> 
>> 
>> 
>> 
>> 
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Luke Christy

NABCEP Certified PV Installation Professional™: Certification #031409-25 
NABCEP Certified Solar Heating Installer™: Certification #ST032611-03       
CoSEIA Certified PV Installer 

Solar Gain Services, LLC
PO Box 531
Monte Vista, CO. 81144
sgsrenewab...@gmail.com
719.588.3044
www.sgsrenewables.com

   







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