A quick review of information from selected manufacturers' websites 
reinforced some fundamentals on this subject.

>From Michelin: "The finer the thread the higher the density. It is an 
important characteristic of a light, supple and fast tire. Higher density 
is not always better; it must consider strength, durability, and real world 
situations to provide optimized performance."

Schwalbe points out another discrete fact in description of construction: 
"The carcass is a rubberized textile fabric which is laid around the bead 
cores. The carcass is then coated with a rubber compound. The tire tread is 
applied and the assembly is vulcanized." The compound coating the thread 
cloth matrix complicates things immediately.

Vittoria: "Cotton is the traditional material used for high quality 
tubulars. Vittoria produces all its casing products in-house with a wide 
range of cross-sections, from natural cotton to 220 TPI for its tubular 
range. A fabric made from finely woven thin yarns to get a softer and more 
flexible casing offering amazing grip thanks to greater contact surface 
with the road. Better comfort too, as micro impacts are absorbed better. 
Plus faster speeds, thanks to better rolling resistance. The density of the 
fabric is expressed in threads-per-inch (TPI): the higher the TPI, the 
finer the threads and the denser the weave. The higher the TPI, the more 
flexible the tire. Cotton is incredibly tough and fine, letting us produce 
casings with the highest possible TPI." 

Maxxis, regarding TPI measurement, offers: "The number of nylon threads 
that cross through one square inch of the tire’s casing. Lower TPI gives 
better puncture and tear resistance, but is heavier. Higher TPI conforms 
more to the terrain, offering a smoother, more supple ride. It is also 
lighter weight. Maxxis TPI ratings are the threads-per-inch of a single 
casing ply, as compared to some competitor TPI ratings."

Summing up key points from these general corporate sources: 
1) TPI varies and increases the suppleness of comparative fiber cloths 
(cotton, silk or nylon), but reduction of individual fibers' size may not 
be appropriate in every circumstance and the actual material of the fiber 
can have input to the ultimate perception of the casing suppleness. As 
Maxxis points out, some makers may be counting the threads of several 
layers of cloth which offset the threads to create a very dense effect but 
not from a single ply (actually illustrated on Vittoria's website). Among 
similar fibers there are levels of quality also; cotton can be graded in 
terms of the staple or individual fiber length as an example.

2) The make up of the compound applied to the matrix the thread casing 
provides has an important role in the outcome of the tire's 
characteristics. Clearly a tire's intended end use will dictate the outcome 
product somewhere on the spectrum between durability and suppleness. Each 
maker lays claim to a balanced, innovative solution to that problem with 
lots of copyrighted nomenclature.

3) The tread cap (and any puncture proofing sandwiched beneath it atop the 
carcass), and its compound make up, has impact on product ride 
characteristics, the same true for the decision and compound used to 
"gumwall" the tire versus leaving it a "skinwall" tire.

That's a handful of parameters that encompass several features of tire 
construction to consider when putting a finger down to say "this is the 
one" when tire shopping. My hat is off to the developers and designers who 
specify all of these parameters, designing a tire that will find an 
audience of consumers who can discern its performance and differentiate it 
from others enough to justify its expense and distribute it widely enough 
to reach their buyers in the marketplace.

Andy Cheatham
Pittsburgh

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