Hi Chris
                 My method is a 7 1/4 miter saw with a 40 toothbladed the 
greater number of teeth would be better.  I cut very slowly
I place a piece of scrap timber over the top when cutting flat bar aluminum.
If you use a cutting disk then use aluminum specific disk these  usually 
have blue writing on them. 

Albert. 



Chris Johnston writes:
>     I need some advice on cutting some inch aluminium c section, I was going 
> to have the parts cut by water jet but they want a set up fee, jig fee, 
> cutting fee, Tuesday fee etc, so took my business elsewhere, so I bought a 
> couple of 1mm thick cutting discs, which are great for cutting alumimium, 
> every one uses them on aluminium here, as they don't generate much  heat, but 
> still want to check just to be 100 per cent safe, is it ok to cut the metal 
> with a disc, its 6061 T6, I am worried about affecting the temper, common 
> sense sais so long as it does not get any hotter than ambient, it would be 
> ok.  
> 
>  
> 
>                                                                               
>                                       Chris Johnston
>                                                                               
>                                       North Richmond NSW
>                                                                               
>                                       AUSTRALIA
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