I thought about doing it that way first.  It does gove you a much smoother
surface finish when you take the finished cowl out of the mold since you are
starting with a nice smooth finished cowl.  The reason that I decided to do
the male plug is because I can make a plug or two now and store them.  Later
when I have the engine installed it will be easy to add any bumps or humps
to the plug that I will need before I lay the carbon fiber up on it.

I was going to make a one piece cowl then split it with a cuting disc.  Then
I will sand the inside of the bottom half near the joint and put packing
tape or mold release on the top section.  I will put the two halves together
and use some 2" tape to lay up the joggle area so it will be a perfect fit
between the halves.

Any comments or suggestions to this method?

Brian Kraut
Engineering Alternatives, Inc.
www.engalt.com

-----Original Message-----
From: krnet-boun...@mylist.net [mailto:krnet-boun...@mylist.net]On
Behalf Of John Bouyea
Sent: Saturday, May 15, 2004 12:28 AM
To: KRNet
Subject: RE: KR> Engine and cowling


Hi Brian,
I laid-up glass over the outside of an assembled cowl and made a female
mold.  The resulting parts look fine.  I recommend you pay particular
attention to the joggle where the two halves join.

Ross has seen the mold and resulting parts I built.  He thought it
looked pretty good.  It sure was easy!

John Bouyea
KR2 - hanging the engine accessories
KR2S - boat hanging from the rafters

john_0...@bouyea.net
www.bouyea.net


From: "Brian Kraut" <brian.kr...@engalt.com>
Subject: RE: KR> Engine and cowling
I was thinking that I could put the two cowl halves together, coat the
inside with mold release, cover the intake and prop holes, and fill it
with the two part foam to make a plug that I could use for the carbon
fiber cowl.  Anyone ever done this before?


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