RE: fill it with the two part foam to make a plug that I could use for the carbon fiber cowl.
This sounds like a good idea. What we need is a nicely shaped cowling that can be rented out for people to make plugs off of, or for someone who has one and could make the plugs to send to people who need to make a cowl. Cut it in half to reduce the girth for shipping and a person could probably make a profit at around $100 shipping in the US included. It really pains me that we traded our Revmaster cowling, and now we can't use the one we got and could use the Revmaster if we had it. There is a time for building and a time for flying, and the time for building has long since expired. See N64KR at http://KR-Builder.org - Then click on the pics Daniel R. Heath - Columbia, SC See you in Mt. Vernon - 2004 - KR Gathering See our EAA Chapter 242 at http://EAA242.org -------Original Message------- I was also thinking of doing it in carbon fiber to save some weight also. I was thinking that I could put the two cowl halves together, coat the inside with mold release, cover the intake and prop holes, and fill it with the two part foam to make a plug that I could use for the carbon fiber cowl. Anyone ever done this before? Brian Kraut