Bob Lee wrote:

> >From the photo, it's not clear to me where you are mounting the motor end
of
> the flap actuator.  I would suggest that you include a walking beam from
the
> motor end of the flap actuator to a tab on the bottom of the flap torque
> tube.

Good point, and I'm sure it would work great, but the flap motor will only
need to work hard when deploying the flaps, which is pulling the tube in the
photo.  Pushing the tube will retract the flaps, but I'll have air pressure
helping out there, so it won't be working very hard in that direction.
That's why I didn't bother to completely surround the tube with nylon
bearing surface.  I saved weight and hassle that way.  PLUS, now that the
flap bellcrank can actually be pushed too far in retraction, I can get a
little bit of "spring" action by deflecting and twisting the torque tube and
keep the flaps tightly retracted without any slop.

Another thing is that I don't have room for anyting bigger than the
actuator's tube.  Any higher and I'd be into the bottom of the seat (and I
don't want to limit my butt by an armrest), and any lower and I'd be through
the floor.  The bracket has since been installed, and is an aluminum angle.
I reinforced the floor with two more layers of plywood (to answer your
stiffness question).  The plywood is built up in tiers to spread the load
out over a large area, so I think I've taken care of that.  The only reason
I haven't replaced that picture with a newer one is that I don't have the
flap torque tube back in place yet, so I'm too lazy to do it twice, but when
I do I'll post it...

Thanks,

Mark Langford, Huntsville, AL
N56ML "at"  hiwaay.net
see KR2S project at http://home.hiwaay.net/~langford




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