Same here,
when I first installed my 312V pack (26 series 12V batteries) in my S10 US 
Electricar,
I wanted to give them some charge since it had been a couple months since I 
ordered
those batteries.
I had an old analog meter that I bought from my saved allowance money somewhere 
in 1980 or so
and after checking the pack voltage (resting around 320V and the output from a 
bridge rectifier
and buffer cap on 240VAC input (around 340V unloaded) I started hooking them up 
together.
Apparently I got confused because when I decided to close the loop with my 
multimeter
set to Amps to verify how fast it would charge, there was a flash and a loud 
BANG, contact
spots were vaporized and the traces in my old trusty multimeter were deposited 
against all
other surfaces inside the meter, from shorting it across 600+VDC. Obviously it 
never worked
right after that (even the V-measurements were totally off, probably due to 
burned traces or deposits)
so after that time, I always check the voltage that I am connecting to make 
sure they are
polarized the same way, not opposite!
In your case, measuring from frame (not battery post) would have given you a 
negative reading
which could have alerted you to the mistake.
I hope the expensive parts (controller and such) are protected against polarity 
reversal.

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: [email protected]    Private: http://www.cvandewater.info
Skype: cor_van_de_water     XoIP: +31877841130
Tel: +1 408 383 7626        Tel: +91 (040)23117400 x203



-----Original Message-----
From: EV on behalf of Peter Gabrielsson via EV
Sent: Mon 7/6/2015 12:02 PM
To: Robert Bruninga; Electric Vehicle Discussion List
Subject: Re: [EVDL] Polarity Reversal (duh)
 
I hooked up a power-supply to my 120V pack once, backwards. The arc was
bright, the bang was loud, leads were vaporized.


On Mon, Jul 6, 2015 at 9:35 AM, Robert Bruninga via EV <[email protected]>
wrote:

> Sharing my mistakes so others can avoid them.
>
>
>
> Wife was outta town so I hauled over the Honda Civic DC conversion project
> to the driveway.  Didn't really have time to mess with it (day job bekons
> 12,14, 16 hrs a day and all that).
>
>
>
> So I plugged in the charger (hasn't been  plugged in in 6  months).  Was
> gonna keep an eye on it and forgot.  Got to work, remembered, and 2 hours
> lateer got home to a melted extension cord.  (At  least now I will be more
> tolerant when the wife insists on going back home because she may have
> forgotten the iron).
>
>
>
> So then I switched to a conventional charger to top off the 12v accessory
> battery.  It was completely dead.
>
>
>
> Came home (again around 10PM) and all looked ok.  Battery was fully
> charged.
>
>
>
> This morning (realizing wife is coming home tomorrow), its time to move the
> bucket of bolts back to its hiding place (which is up hill).  Turned it on
> and the only thing that worked was the Windshield Wipers (going backwards).
> and lights.  Hummh.
>
>
>
> Darned if I did not charge the 12v battry BACKWARDS.  Why did I do that?
> Well, the battery has a big round RED dot sticker (to show the date of
> purchase) and it is stuck on the battery right next to the negative
> terminal.
>
>
>
> And now you know the rest of the story. well, except that the controller
> and everything else electronic in the car is probably shot. And we wont
> know till later tonight how I get the 3000 lb car up the hill to its hiding
> place.
>
>
>
> Don't do this at home.
>
>
>
> But you ask, "But modern battery chargers will not charge a dead or
> reversed battery".  No, so I paralleled it with a jump-start battery to get
> it started.  (Lead Acid batteries have the same LEAD on both the positive
> and negative terminals.  The polarity is deermined by how you charge it!)
>
>
>
> The windshield wipers comment was a trick question just to see if you were
> paying attention.
>
> Bob
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