Lee,
the pack was fine, it was the 12V battery that was reversed
so it is typical things like the radio, clock and in this case, controller
that get -12V and blow one or more things...
I too hope that a fuse or a DC/DC converter power supply has blown
and the heart of the controller is still operational,
but it depends on how it was designed...

We are not talking about the cheese wedge, are we?

Cor van de Water
Chief Scientist
Proxim Wireless

office +1 408 383 7626          Skype: cor_van_de_water
XoIP   +31 87 784 1130          private: cvandewater.info
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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of Lee Hart via EV
Sent: Tuesday, July 07, 2015 12:41 PM
To: Robert Bruninga; Electric Vehicle Discussion List
Subject: Re: [EVDL] Polarity Reversal (duh)

Robert Bruninga via EV wrote:
> Well, got home, checked what I had and yes the controller is toast.  So...
> I slowly remembered why I started this project.  It is to be my 
> retiremeent car for the rest of my life.  And I don't want to be 
> dependent on no stinkin' dealers or computers...

DC systems do have that advantage. I drove a 1902 Baker EV that was still 
pretty much all original, and still worked. Try to imagine THAT with any modern 
car!

What kind of controller do you have? Do you know yet what failed on it? 
There is normally a fuse on the input to the controller. Reversing power should 
only have blown that fuse.

Another thing that puzzles me. There is normally a contactor, circuit breaker, 
or other type of "big switch" between the battery and controller. It should 
have been OPEN when you were charging; thus no damage from reversing the pack 
(until you switched on the key).

> The controller has a common terminal for one of the battery and one 
> motor lead...  I have a good motor, and good batteries...
> So all I  gotta do is take a battery cable and jumper the other motor 
> terminal  over to the battery!

That works, as long as the controller didn't fail SHORTED. (Which is its NORMAL 
failure mode). :-(

A safer way to do this is to DISCONNECT the wires to the controller, and 
connect your motor to just a few of your 12v batteries through the main 
contactor. Then when you bump the throttle pedal, it closes the main contactor, 
and you can drive forward at 36v (like a golf cart with a contactor controller).

-- 
Pollution is nothing but the resources we are not harvesting. We
allow them to disperse because we've been ignorant of their value.
        -- R. Buckminster Fuller
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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