2013/8/7 Dave <[email protected]>

>
> ...

I have an old Bridgeport mill with steppers and I think it was geared
> such that one step of the motors was equal to .001 of an inch which
> apparently was good enough for thousands of machines shops.
>
> On the other hand the mill I have is no speed demon during rapids with
> the old heavy finned motors..50-60 ipm  is quite reliable. which at this
> point is fast enough.
>
> Dave
>
>
I've had a nice conversation with an old guy who has long experience in
building machines, he thought I was aiming too high. On the other hand he
thought that about my previous machine as well but I want speed and he
wants control (aka less speed). Sort of. Of course I realize I'll never
reach the 2500m/s^2 acceleration I have with the servo's, but it's not that
large area anyway and now there's more weight to it. Lets face it, a
Tormach has pretty small steppers and they do cut steel.
Anyhow, I've searched the Internet after different stepper formulas and
ended with the rough estimation at the Gecko site for choosing steppers. I
made a sheet out of it and played around for fun. If these figures are
somewhat correct, I can go with much smaller steppers than I thought.
It's here for anyone who wants to try it:
http://bit.ly/16DrFdP
The default values are there only to check that the calculations are
correct compared to Mariss' formula found here:
http://bit.ly/15SU15g
If I've done the sheet correct? Heck I do' no'. But if I have a go with
3m/min, 5 mm pitch, 0.25 reduction and 2.5 Nm i end up with pretty small
figures and a decent tolerance.

/S
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