On Wednesday 22 May 2013 01:30:27 Jon Elson did opine:

> Gene Heskett wrote:
> > On Tuesday 21 May 2013 21:53:39 Jon Elson did opine:
> >> Gene Heskett wrote:
> >>> Humm, is there an IC that will function as the switch driver, and
> >>> whose output could be controlled with a PWM mode?  Something that
> >>> would start at 15% duty and taper to 100% when the applied voltage
> >>> had dropped to say 20 volts.  Then the Q is how fast can these be
> >>> switched, I get the impression I'm still looking at hexfets I can
> >>> steal out of dead computer PSU's.  These things speed (lack thereof)
> >>> will cause their own SOA self destruction I expect.
> >> 
> >> I use the IR2113 and similar chips to drive FETs.  You'd need some op
> >> amps and/or comparators to generate the PWM.  Lack of speed?  The
> >> IRFB31N20D was so fast it caused problems with the dV/dT (and dI/dT)
> >> affecting the rest of the
> >> circuitry.  Easily 100 ns turn-on/turn-off times, even with resistors
> >> in the gate circuit.
> > 
> > Those are problems you should like Jon, they are telling you that your
> > ground & power planes need to be wider, and need more bypassing.  Both
> > of those translate to reduced switching losses & cooler devices. 
> > Often you will need both a .05 ceramic on very short leads or better
> > yet, surface mount, AND a 10uf in order to get enough bypassing.
> 
> I went to a slightly larger transistor (moved up from the fast
> IRFB31N20D to the slightly slower IRFB260N) and the problems
> disappeared.  The servo amp runs cool at rated current, so losses are
> not a problem.  I've got about as wide traces as the board can stand. 
> The boards is nearly all surface mount, the IR drivers are right next
> to the transistors and the loop area of the power section is very
> small.  But, the output conductors run right under the logic on the
> bottom of the board.  I've sold 275 of these, now, so they are a pretty
> mature design.
> 
That speaks volumes Jon.

> > Of course I'm far enough away its not worth getting in the car to come
> > and beat some manners into me.  :)  I think.
> > 
> > FWIW, resistors in the gate to slow the rise & fall times will raise
> > the switching losses, in some cases enough to destroy the device long
> > before your finger says its even getting warm.
> 
> The big problem with this is the IR driver chips have a parasitic diode
> in them
> that can't tolerate excessive negative voltage at the junction between
> the high and low side transistors.

That is an extremely common problem. :(

> That was what I had to tame, that
> junction going below ground.  The body diode in the low-side transistor
> takes several MICROseconds to turn on with 12 V forward bias!  I put
> ultra-fast power diodes across the low-side transistor to stop it from
> going negative, but still wanted to slow down the fall-time to get
> a bit more safety margin.

Ultra fast, Si, or  Schotkey?  Si seems worthless but I have seen the amp 
or so rated Schotkey's make a difference.  Their Vf is only about 2/3rds of 
a germanium diode, and a very low impedance once conduction starts.
 
> Jon
> 
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Cheers, Gene
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