My first rotary axis was built using a harmonic drive gear box, mounted
directly on a Brushed DC motor
(http://www.franksworkshop.com.au/CNC/4thAxis/4thAxis.htm#assembly).  The
gearbox is 100:1.  I've only done light machining so far, but I think it
should be strong enough for my gantry mill.  It is fast, and has no
backlash.

I am looking at building another rotary axis for my mill drill, but I'm not
sure what kind of holding torques are required for big cutters, cutting hard
materials.  I've been looking on ebay for bigger harmonic gear boxes, but I
can only find the component sets - these don't have any load bearing
bearings. I have an 8" rotary table, but I'd never use that for CNC - the
backlash is terrible.  When I use it on my mill drill, I have to lock it in
place before cutting (and remember to unlock it before moving it).  To use
it for CNC, I'd need to ensure it only turned in one direction, and I could
lock it in position before machining.

Hopefully your thread will throw up some ideas.


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