On Sun, 2009-05-24 at 21:08 -0400, Rainer Schmidt wrote:
> There may be more elaborate versions but here is my ghetto 4th...
> http://www.machsupport.com/forum/index.php/topic,11044.0.htm
> It has no backlash. Those turntables are all garbage for cnc because
> of the backlash. Specially that Phase II China Junk.
> It all looks good and costs less but once you try and make something
> good with it you wonder why you fail and fail and fail.
> I started of with ENCO stuff and other imports and after knowing what
> I am doing pretty much ebay'd it of again.
> 
> I used a McMasters Shaft with ready made 1inch 8tpi threading on the
> end to mount the chuck with that threading and I used a nut that size
> for the pulley. Then there are timkin thrust bearings. Nothing
> special, plain brute force. The shaft is solid 1,5 inches. Recently I
> turned a 350lbs log with that and the corresponding 'light' tailstock.
> Not an issue.... It will eat a Phase 2 4th axis for breakfast. I'd
> cover it better from the elements if coolant should soak it. Which is
> not complicated...
> 
> The thread allows me to use a variety of chucks I own.
> 
> Best of luck
> Rainer with the Ghetto 4th 8)))))))

The more I look at your setup, the more I like it. It wouldn't be all
that expensive to make, and can be improved as needed. My guess is that
positional stiffness is dependent, in my case, mostly on the best PID
stiffness I could get when tuning the servo. Since, axis speed is not
very important, I could make the big pulley as big as will fit, with the
small pulley as small as can be ordered or made. It just seems like the
belt would not be very stiff, but I think it's worth a try. I could even
use a worm gear set from Mcmaster. I'd like to have a standard taper on
the spindle, maybe an L0 or L00, so I can use a standard face plate. 5C
collets would be nice too.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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