I know my rotary is tiny by comparison with most of your 
machines but FWIW, I cut my own brass wormwheel using a tap 
running in the lathe. It took a couple of attempts before I 
got the right number of teeth for what I wanted but, for 
cnc, the exact ratio of the worm and wheel is probably not 
to important. I used a conventional screw tap but it would 
be perfectly feasible to use an acme tap or even make a 
cutter out of a scrap length of leadscrew. Because I am only 
dealing with light loads I just left the wormwheel with a 
concave thread but, if you arranged for the blank to pass 
across the tap, the teeth could be made flat. On the rotary 
I mounted the worm ( screwcut hardened and tempered tool 
steel ) in ball races with one end adjustable by a screwed 
collar to take up endshake. The wormwheel shaft is fitted in 
a eccentric bush so that the depth of engagement between the 
worm and wheel can be adjusted to remove backlash.
-- 

Best wishes,

Ian
________________

Ian W. Wright
Sheffield,  UK


"The difference between theory and practice is much smaller 
in theory than in practice."

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