1.      It's always better to have a defined term.  In this context IEC
60664-1 defines electrical breakdown as "failure of insulation under
electric stress when the discharge completely bridges the insulation, thus
reducing the voltage between the electrodes almost to zero"
2.      Doug, as far as I can tell from your previous message, you have not
clearly defined the effect to which you have referred a few times.  Is the
effect a permanent failure of solid insulation causing a subsequent hipot
test to fail?  

 

At my last employer before retirement, we always asked the question, "what
is the problem we're trying solve ?"  If there wasn't an obvious or
definable problem, we moved on to more pressing matters so to avoid fixing
what is not broken.

 

Ralph

 

From: Richard Nute <ri...@ieee.org> 
Sent: February 28, 2025 1:54 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] major safety issue possibly affecting 20% of the
electronic devices in use

 

 

 

Hi Doug:

 

I think that we hold different definitions for "breakdown."  

 

In safety, "breakdown" signifies 

1.      failure of solid insulation (in ohms) to withstand the test voltage
(for one minute), or
2.      an arc through air insulation at a voltage less than the test
voltage.  

In both cases, a hi-pot tester would trip, regardless of current setting.
The failure of solid insulation can be verified by an ohmmeter (which, if
good, would be near the upper limit of the ohmmeter).  

 

Your measurements do not appear to comprise a safety-related breakdown.   

 

The question I have is:  What is the ohmmeter measurement before and after
the pulse test?  Well. we don't know the "before" measurement.  But, an
"after" measurement should indicate whether or not damage to solid
insulation has occurred (resistance is less than 5 megohms - say).  Or, a
leakage current test.   

 

Another question:  Why did you choose to do the pulse test with the
equipment under test not powered on?  

 

Best regards,

Rich

 

From: doug emcesd.com <d...@emcesd.com <mailto:d...@emcesd.com> > 
Sent: Thursday, February 27, 2025 6:30 PM
To: ri...@ieee.org <mailto:ri...@ieee.org> ; EMC-PSTC@LISTSERV.IEEE.ORG
<mailto:EMC-PSTC@LISTSERV.IEEE.ORG> 
Subject: Re: [PSES] major safety issue possibly affecting 20% of the
electronic devices in use

 

Thanks for the information. But in this case breakdown is occurring and the
question is if it can be problematic.

 

Doug Smith

Sent from my iPhone

IPhone: 408-858-4528

Office: 702-570-6108

Email: d...@dsmith.org <mailto:d...@dsmith.org> 

Website: http://dsmith.org

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