One other thing that I am surprised that K9YC has not mentioned. In the G5RV, 
the 450 ohm ladder line (don’t use 300 ohm line) connected directly to the 
coax. That sets up a situation where return currents may be flowing on the 
outside of the coax shield. Which is really bad. The coax needs to have a choke 
at that point. You can wind the coax through a fairly large toroid to do the 
job (as many as you can put on the toroid). The best source of information for 
this is K9YC’s site - he has a Choke Cookbook that is a must read for this 
topic. Jim spent many hours doing extensive research on this very topic, and 
has published the results of all that research. And, it is free! See: 
http://audiosystemsgroup.com/2018Cookbook-Pacificon2021.pdf
While you are at it, you might look over the various presentations that Jim has 
made available. The main site is at: http://audiosystemsgroup.com/publish.htm
And, Jim is here to answer our questions. He is one of the guys I miss since 
moving away from 6-land.

73,
Jack, W6FB



> On Jul 19, 2025, at 7:11 PM, Jack Brindle via Elecraft 
> <[email protected]> wrote:
> 
> Ladder-line? THAT is an important piece of information. Open wire line is 
> great. It is very hard to get these days. Almost as great is ladder line. I 
> use a lot of it. It has one pretty big problem - when it gets wet, its 
> impedance characteristics change. When that happens you will need to retune. 
> I say this with a lot of experience. In this case it is not the ATU, but 
> definitely the ladder line.
> 
> I will say for the second time, there are NO reed relays in the KAT500 or 
> KPA500. I am very familiar with those relays. They can carry lots of power, 
> but do not take kindly to being hot-switched. My KPA500 code makes sure they 
> are not hot-switched, and I know the code in the KAT500 performs the same 
> way. When we need to break the PTT line to the amplifier, we use a smaller 
> relay that handles the very low current signaling of the PTT line. And yes, 
> we do negate the PTT/Key line if SWR gets out of range.
> 
> Third, you should be using about 20 watts to tune the KAT500. It performs 
> best at that level. In any case, be sure to read the KAt500 manual - it tells 
> you the correct specs and how you should handle things. Also, while it is a 
> good idea, there is no need to tune the KAT with the KPA500 in STBY. The 
> KAT500 always opens the PTT line when a tune is requested, which directly 
> puts the KPA into low-power mode where it is not amplifying. This assumes, of 
> course, that you are using the proper control cables to connect the 
> transceiver to the KAT500, then to the KPA500. Again, read and follow the 
> manuals.
> 
> You _could_ have a problem with the KAT500s, but if both behave the same, it 
> is probably not them. As much as we hate going through our antenna systems, 
> that is a must in this case. You really don’t want to send the KATs back to 
> Watsonville only to have them returned with no trouble found along with a 
> repair and shipping bill. Take the time to make sure your antennas really are 
> in good shape. We get lots of reports on this one, and pretty much every time 
> the ham ends up finding something deficient in the antenna system. Just 
> because something works well at 100 watts, does not mean it will at 500. And 
> yes, pretty much everyone who upgrades to an amplifier (including me) found 
> this out the hard way. I learned the lesson and fixed my antennas properly, 
> and still use the very first KPA500 many years after we first powered it up. 
> It is a great amplifier!
> 
> 73,
> Jack, W6FB
> KPA500 firmware developer and engineer of other devices…
> 
> 
>> On Jul 19, 2025, at 11:35 AM, dave ingebright via Elecraft 
>> <[email protected]> wrote:
>> 
>> Jim, Thanks for your query. I'm tuning at less than 10W, KPA amp always in 
>> STBY. Sometimes the tuner finds a better match at a little more power (25-75 
>> Watts); someone else mentioned that, too.
>> But again, yesterday, it found the solution (Multiband ladder-fed G5RV at 
>> 40') 14Mhz, and everything was fine during the first part of the FT8 QSO, 
>> and then the tuner went to a high SWR fault for no apparent reason.
>> I reset it, and it was fine for the rest of the operating session. It 
>> doesn't matter what band or what power. Remember, I have two of these doing 
>> the same thing. 
>> I still bet there are a couple of little reed relays with pitted contacts in 
>> the auto tuner. I am sure a lot of us have wondered how they get away with 
>> using those in a ~500W high-voltage environment. I will call the tech line, 
>> but wondered if any of you on this reflector have had this problem
>> //dave
>> WB7ELY
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