Dan:

    I’ve reported on this before so I apologize for boring everybody.

    I had high moisture readings in the rudder on my 42 when I bought the boat. 
 We did not open it up to inspect the metal (stainless vs. regular), so I can’t 
comment about this issue.  In my case, we drilled a number of holes in a 
pattern on one side of the rudder, through the core, until the bit hit glass on 
the other side.  We then made a “coffin/oven” out of plywood to house the 
rudder over the winter, and heated the inside to 200 degrees or thereabouts.  
After baking the rudder for a few months, we tested it with the moisture meter 
and, voila, it was dry.  We then filled the holes with West System, and covered 
the rudder with numerous layers of Interprotect before painting.  So far, so 
good.

    Matt
    C&C 42 Custom   

From: Dan via CnC-List 
Sent: Saturday, April 20, 2019 12:39 AM
To: cnc-list@cnc-list.com 
Cc: Dan 
Subject: Re: Stus-List Replacing a CnC 44 Rudder

Thanks everyone, 
I've looked into both Foss Foam and Competition Composites. Both options are 
landing well into the $5000 cdn range (including freight) which is way beyond 
my budget. Foss Foam doesn't have a C&C44 Rudder mold but can try to "match" 
something similar which scares me a little and it's roughliey $1200 US to get 
it to Canada. Competition has a very expensive high-tech process using CAD 
software and a milling machine which I'm sure is standard for any Americas Cup 
contender but drives the price as expected.

Has anyone tried to re-build their own rudder? - I've been told carving 15lb 
density rigid foam and encapuslating is the way to go - like this:
http://boatprojects.blogspot.com/2011/07/rudder-rebuild.html

Dan


On Fri, Apr 19, 2019 at 9:00 AM Rod Stright via CnC-List 
<cnc-list@cnc-list.com> wrote:

  I would suggest Competition Composites in Ontario excellent 
workmanship,Canadian $$$$

  Rod

  Sent from my iPhone

  > On Apr 18, 2019, at 4:38 PM, Dan via CnC-List <cnc-list@cnc-list.com> wrote:
  > 
  > Has any C&C44 owners on the list replaced their rudder, and if so, where 
did you have the work done? - The price is dramatically reduced if they have an 
existing mold to work with.
  > 
  > Dan Cormier
  > Breakaweigh
  > C&C44
  > Halifax, NS
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