Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread DJ Delorie
> At the moment, I just have a circuit built up on my son's RS learning > lab, and a spreadsheet of parts and costs. I updated the web page with the current "functional" circuit and parts list, but obviously removed the pcb since it doesn't apply any more. http://www.delorie.com/pcb/smd-

Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread DJ Delorie
>Ok DJ, you're having FAR too much fun with this. ;) You've got to have fun at some part. Building 100 kits from the box of parts I'll get, and mailing them out, isn't going to be as fun as this part. And it's more fun that fixing the last remaining bugs in the global puller code. At the m

Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread Dave McGuire
DJ Delorie wrote: Ok, I prototyped this (yay radio shack electronics labs :) with two 0.01u/100k oscillators, each buffered, using up the hex inverter. The outputs went to D and C of the D flip flop, resulting in the oscillators changing too fast for the eye to see but the FF changing about 2-3 t

Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread DJ Delorie
> Ok, I prototyped this (yay radio shack electronics labs :) with two > 0.01u/100k oscillators, each buffered, using up the hex inverter. > The outputs went to D and C of the D flip flop, resulting in the > oscillators changing too fast for the eye to see but the FF changing > about 2-3 times a se

Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread DJ Delorie
> I have some other resistors and caps from the same 1995 thru 2003 > born on dates I'll contribute if wanted. They are sizes like 0805 > and such, not the teeniest -- would be there to provide that > function part. I've only scheduled one 0805 (they're big :) and at the moment it's a general by

Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread George M. Gallant, Jr.
For a little more money (~$3.00)  take a look at the Nordic Semiconductor reference design for the NRF24L01 radio transceiver. Lots of small parts and you get a functional 2.4GHz radio when done. I have some commercial modules ($14.95 from Spark Fun) so the acid test would be easy to  setup. G

Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread John Griessen
I have some other resistors and caps from the same 1995 thru 2003 born on dates I'll contribute if wanted. They are sizes like 0805 and such, not the teeniest -- would be there to provide that function part. No LEDs. They can be bought on ebay "new old stock" too. They'll be with tin/lead p

Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread DJ Delorie
> To make the challenge to be functional more interesting, I have some > analog muxes I bought a reel of on ebay I will contribute 100 of if > DJ will handle the kitting of them along with his boards. They may > provide extra soldering challenge, since they were made in 2000, are > on tape, and h

Re: gEDA-user: SMD soldering challenge status

2006-08-06 Thread John Griessen
Hi y'all, To make the challenge to be functional more interesting, I have some analog muxes I bought a reel of on ebay I will contribute 100 of if DJ will handle the kitting of them along with his boards. They may provide extra soldering challenge, since they were made in 2000, are on tape, a

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread DJ Delorie
> > By showing phase instead of actual clocking, we avoid the need to > > have <60Hz frequencies. The LEDs would show the beat between them > > due to component tolerances, not the actual clocks. > >Now THAT is a fun idea! Ok, I prototyped this (yay radio shack electronics labs :) with two

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread Dave McGuire
DJ Delorie wrote: Hmmm... make two free-running oscillators with the same parts, and hook two LEDS up between the outputs (one red, one green, in opposite directions) so the LEDs indicate phase. Or have one clock the D-FF, and the other provide the D input, use the Q and ~Q outputs to indicate p

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread DJ Delorie
> Panasonic NP061A500A dual PNP with built in bias resistors is in a > package with a 0.35 mm pin pitch. $0.51 in 100's at Digikey. Is 350 > µm fine enough? ;-) I have down to 0.40mm pitch so far (the tvsop). The problem becomes finding cheap FABs at that pitch - 0.40mm is 7.89 mils, so we m

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread DJ Delorie
> Does a Schmidt input inverter cost too much? www.digikey.com ;-) The tvsop is a hex buffer; if we swap that with a hex inverter it will be much more useful, and we'd have six gates to play with. The D flip flop can be set up as a divide by two. Hmmm... make two free-running oscillators with

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread John Doty
On Aug 5, 2006, at 12:56 PM, DJ Delorie wrote: If we did multiple transistors, they'd have to be different sizes (not a big deal) and you don't get the fine-pitch challenge with them, like you do with the mini-gates (SOT-323-5 and TVSOP). Panasonic NP061A500A dual PNP with built in bias resi

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread Mike Jarabek
Hi, On Sat, 2006-08-05 at 14:56 -0400, DJ Delorie wrote: > > The success of this circuit depends on what `low' valued means here. To > > get visual frequencies, for a couple of Hertz we might need between 0.1 > > and 1 microfarad or so. We would have to breadboard the circuit to find > > out app

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread DJ Delorie
> Yes - and think about being able instantly identify if the soldering was > successful or not by seeing the LED blink. 'Built-in diagnostics'... > That's at least worth another $.02? Definitely worth $0.02. Not worth $2.00. The trick isn't the circuit, it's the budget. __

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread DJ Delorie
> The success of this circuit depends on what `low' valued means here. To > get visual frequencies, for a couple of Hertz we might need between 0.1 > and 1 microfarad or so. We would have to breadboard the circuit to find > out appropriate values for the cross coupling capacitors. (Although > p

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread John Coppens
On Sat, 5 Aug 2006 09:34:20 -0400 DJ Delorie <[EMAIL PROTECTED]> wrote: > >Even just a little 555-based LED blinker or something would count > > as "functional" in this case, I think. > > 0603 cap = 1 cent > 0603 led = 7 cents > > Even the venerable 555 is too expensive in the small sizes ap

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread Mike Jarabek
Hi, Perhaps a bit more low-tech, how about an astable multivibrator? This circuit needs 2 transistors, 6 (or 7) resistors, and two caps. Add two LED's and you have a blinker. We used to build these out of leaded components on a 1.5 x 1.5 inch piece of perfboard. We had students who wer

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread DJ Delorie
>Even just a little 555-based LED blinker or something would count as > "functional" in this case, I think. 0603 cap = 1 cent 0603 led = 7 cents Even the venerable 555 is too expensive in the small sizes appropriate to this project (about $0.60). Now, if you can think of a circuit that use

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread Dave McGuire
Dan McMahill wrote: I think we should pester Dave to fire up his SEM for some super close up photos! You know...My fiance' and I are hunting for a new house...one of the biggest requirements is enough space for not only my big iron, but for the SEM. It hasn't even had its vacuum system pum

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread Dave McGuire
DJ Delorie wrote: I think there ought to be a functional test... so how about a simple surface mount amplifier and input/output jacks. Again, if you can come up with a working circuit that (1) uses all the different footprints, (2) costs less than $2, and (3) fits in about half a square inch, I

Re: gEDA-user: SMD soldering challenge status

2006-08-05 Thread kmk
DJ Delorie wrote: > Again, if you can come up with a working circuit that (1) uses all the > different footprints, (2) costs less than $2, and (3) fits in about > half a square inch, I'm all for it. My former employer did a little pcb as a christmas gift for well known customers. It is dual use:

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread Dan McMahill
Steve Meier wrote: I think there ought to be a functional test... so how about a simple surface mount amplifier and input/output jacks. Steve Meier I think we should pester Dave to fire up his SEM for some super close up photos! Actually just some decent optics with a camera mount would be

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread DJ Delorie
> I think there ought to be a functional test... so how about a simple > surface mount amplifier and input/output jacks. Again, if you can come up with a working circuit that (1) uses all the different footprints, (2) costs less than $2, and (3) fits in about half a square inch, I'm all for it.

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread Steve Meier
I think there ought to be a functional test... so how about a simple surface mount amplifier and input/output jacks. Steve Meier DJ Delorie wrote: >>Is the intent to practice iron soldering, or test oven bake cycles >>with solder paste? >> > >Almost missed this comment. > >The intent is to s

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread DJ Delorie
> Is the intent to practice iron soldering, or test oven bake cycles > with solder paste? Almost missed this comment. The intent is to see how small a part you can hand solder. There was a thread about that a while back. I, for one, want to try my hand at this so I know how small a part I can

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread DJ Delorie
> My first thought is it could be a helpful test aid if it had > graduated versions between close to chip legs/lands sizes and > oversize that let lots of solder cling on. By oversize, I mean only > in the direction of chip leg lengths, not fatter. Well, the chips are the expensive parts. Other

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread John Griessen
Is the intent to practice iron soldering, or test oven bake cycles with solder paste? DJ Delorie wrote: The questions are: What footprints to use for a proper "challenge"? We've got four each for the 0201 through 0805 parts, and I can make the two ICs have either long or short pads. Plus, what

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread DJ Delorie
> You forget that DJ has to pay a premium to have the parts delivered > up his driveway. Actually, they *don't* get delivered up the driveway. I have to go get them - they'll easily fit in my oversized mailbox. In the winter, UPS and Fedex won't deliver up the driveway either. They leave it at

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread DJ Delorie
> Here's a nickle . Cool, that $5 more I can spend on PCB fab if needed. Actually, the budget was for double sided, since it fits on single sided, that's another $7. At the moment, I've got $16 slack, not counting paper and tape and such. Unless we want different footprints on the other si

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread George M. Gallant, Jr.
John, You forget that DJ has to pay a premium to have the parts delivered up his driveway. George On Fri, 2006-08-04 at 20:12 -0400, John Luciani wrote: On 8/4/06, DJ Delorie <[EMAIL PROTECTED]> wrote: > Besides, at that price, all you get is some pF caps and a couple of > inverter/buffer

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread John Luciani
On 8/4/06, DJ Delorie <[EMAIL PROTECTED]> wrote: Besides, at that price, all you get is some pF caps and a couple of inverter/buffer gates. The most expensive part on there is the US-8 footprint, which is a single D flip flop, at 31 cents. Here's a nickle . The On-Semi D flip-flop, NL17S

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread DJ Delorie
> What if the board actually did something if successfully soldered > together? Then you'd worry about destroying the components ;-) By having it not do anything, I'm free to choose the least expensive item in each footprint, and the user can solder and desolder as many times as they like, and n

Re: gEDA-user: SMD soldering challenge status

2006-08-04 Thread Taylor Jones
On 8/4/06, DJ Delorie <[EMAIL PROTECTED]> wrote:   Plus, what about soldermask?  What's ideal?  Or should we make it more challenging (andperhaps cheaper) by not having one at all?I vote for having a solder mask. I'm also figuring score-and-snap to separate the boards.  I can leavea bigger border

gEDA-user: SMD soldering challenge status

2006-08-04 Thread DJ Delorie
I've been poking at this idea on and off, I think I have a viable plan in place, except that Olimex is on vacation this month, and they're the best bet for getting the boards cheap enough, assuming they can do 0.40mm pitch (7.87 mil) with their 8 mil rules. If I have to go with a more expensive f