Luke

 

  I agree. Might be best to have it for manual use as customer lives full time 
on site. That way they can monitor the charge cycle, that is unless they fall 
asleep.

 

Thx

peter 

 

From: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> On Behalf Of Luke 
Christy via RE-wrenches
Sent: Wednesday, October 9, 2024 5:47 PM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Cc: Luke Christy <sgsrenewab...@gmail.com>
Subject: Re: [RE-wrenches] Help on something strange

 

Hi Peter,

These DC gensets are typically set up for backup use in telecom applications. I 
have not worked with the Kohler DC line, but I have worked with Polar 
equipment. Polar makes a line of DC generators that are considerably more 
sophisticated and those units are typically connected directly to the DC 
battery bank, with the genset controller managing battery charging. Charge 
parameters-  absorb, float and start and stop voltages and timers all being 
user adjustable through a PC-based interface.. 

 

The Kohler 6VSG controller does not seem to be as sophisticated or have as much 
flexibility, but the intent is to have the genset direct- connected to the 
storage bank and have the genset controller manage battery charging with a 
programmable start voltage for autostart and a  %load current value or stop 
voltage to stop the generator. Changing these settings seems to require getting 
Kohler’s SiteTech software, which may be difficult if you’re not a Kohler 
Service dealer. 

 

I think if you were to comfortably use this generator for a modern RE system 
you would need to find a way to have a third party device monitor battery 
voltage (and hopefully also charge current) and manage gen start and stop 
commands through the 2-wire start interface. Perhaps a Midnite Classic 
controller using their gen start function? Maybe a legacy Magnum AGS device? 

 

Others on the forum  will probably have good suggestions.  

 

 

Luke Christy
Renewable energy consultant

NABCEP Certified PV Installation Professional™: 

Solar Gain Services, LLC
PO Box 531
Monte Vista, CO 81144

719.588.3044
sgsrenewab...@gmail.com <mailto:sgsrenewab...@gmail.com> 





On Oct 9, 2024, at 3:18 PM, Peter Giroux via RE-wrenches 
<re-wrenches@lists.re-wrenches.org <mailto:re-wrenches@lists.re-wrenches.org> > 
wrote:

 

Afternoon wrenchers.

 

  Have something I have never seen. Visited a prospect last week who has a 
larger system that was installed wrong. We are looking at fixing it. One of the 
issues, the customer was told to buy and install a Kohler 6VSG 48 Volt DC 
generator. The original installer ran the DC outputs into the AC inputs of the 
inverters. Needless to say, application does not work. It was mentioned to me 
that these DC Gensets need a “Buffer “ between the gen and the battery bank.

 

  Have reached out to Kohler, no clue, Kohlers top resellers, no clue. Off grid 
resellers in our industry, no clue.  Anybody here have a clue and the proper 
way to run / use this generator to safely charge the large battery bank.

 

Any and all help greatly appreciated.

 

Thx

Peter Giroux

American Solar & Alternative Energy Solutions inc

Beautiful Norcross Ga

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