Hi Peter,
These DC gensets are typically set up for backup use in telecom applications. I 
have not worked with the Kohler DC line, but I have worked with Polar 
equipment. Polar makes a line of DC generators that are considerably more 
sophisticated and those units are typically connected directly to the DC 
battery bank, with the genset controller managing battery charging. Charge 
parameters-  absorb, float and start and stop voltages and timers all being 
user adjustable through a PC-based interface.. 

The Kohler 6VSG controller does not seem to be as sophisticated or have as much 
flexibility, but the intent is to have the genset direct- connected to the 
storage bank and have the genset controller manage battery charging with a 
programmable start voltage for autostart and a  %load current value or stop 
voltage to stop the generator. Changing these settings seems to require getting 
Kohler’s SiteTech software, which may be difficult if you’re not a Kohler 
Service dealer. 

I think if you were to comfortably use this generator for a modern RE system 
you would need to find a way to have a third party device monitor battery 
voltage (and hopefully also charge current) and manage gen start and stop 
commands through the 2-wire start interface. Perhaps a Midnite Classic 
controller using their gen start function? Maybe a legacy Magnum AGS device? 

Others on the forum  will probably have good suggestions.  


Luke Christy
Renewable energy consultant

NABCEP Certified PV Installation Professional™: 

Solar Gain Services, LLC
PO Box 531
Monte Vista, CO 81144
719.588.3044
sgsrenewab...@gmail.com

> On Oct 9, 2024, at 3:18 PM, Peter Giroux via RE-wrenches 
> <re-wrenches@lists.re-wrenches.org> wrote:
> 
> Afternoon wrenchers.
>  
>   Have something I have never seen. Visited a prospect last week who has a 
> larger system that was installed wrong. We are looking at fixing it. One of 
> the issues, the customer was told to buy and install a Kohler 6VSG 48 Volt DC 
> generator. The original installer ran the DC outputs into the AC inputs of 
> the inverters. Needless to say, application does not work. It was mentioned 
> to me that these DC Gensets need a “Buffer “ between the gen and the battery 
> bank.
>  
>   Have reached out to Kohler, no clue, Kohlers top resellers, no clue. Off 
> grid resellers in our industry, no clue.  Anybody here have a clue and the 
> proper way to run / use this generator to safely charge the large battery 
> bank.
>  
> Any and all help greatly appreciated.
>  
> Thx
> Peter Giroux
> American Solar & Alternative Energy Solutions inc
> Beautiful Norcross Ga
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