I should also mention that it has nothing to do with ambient heat. This has
occured in all seasons and with disconnects in direct sunlight on a south
wall and disconnects in air conditioned garages.

It's just a garbage product. We switched to Square D for 60A D222NRB
fusible disconnects and are also using their 100A circuit breaker
enclosures which are cost effective. The D223NRB is also a good fusible
disconnect, but pricey.

Jason


On Mon, Nov 1, 2021, 8:24 PM Jason Szumlanski <
ja...@floridasolardesigngroup.com> wrote:

> It's the disconnect. We had dozens of this subpar disconnect design fail
> on Enphase systems. The 2 Pole has the same issue.
>
> GE gave us some nonsense answer that it's General Duty and not designed
> for continuous high power. Even 40A combined Enphase systems will blow a
> 60A fuse.
>
> What you will find is the fuse will blow on one side and then replacements
> will blow at decreasing intervals until it blows daily. Our experience is
> the left side (of the 2-pole)  is far more problematic for some odd reason.
> It's not the fuse brand either.
>
> I believe the design fault is how the blades only hit a single contact on
> one side when they close. The Square D alternative has the blade slipping
> between two contacts.
>
> Sadly we have had to replace so many of these and most are supply side
> interconnections, which make it tricky and expensive.
>
> Jason Szumlanski
> Florida Solar Design Group
>
>
>
>
> On Mon, Nov 1, 2021, 4:26 PM Dave Tedeyan <d...@sungineersolar.com> wrote:
>
>> Hi All,
>>
>> I am servicing a system that keeps blowing fuses on the AC side, although
>> it
>>  appears that everything is sized correctly. It is a SolarEdge
>> SE11400A-US inverter.
>>  Max continuous output current is 47.5A x 1.25 = 59.4A. There is a GE
>> TG3222R
>>  60A AC disconnect, and it is wired up with #6 THHN wire. The terminals
>> were tight
>>  and there was no evidence of arcing or burning in the past. This is
>> indoors, and not
>>  exposed to sunlight. No extra conductors are in the conduit.
>>
>> But they say that they need to replace a fuse roughly once per month. Has
>> anyone
>>  seen this before? Could there be some kind of fault in the inverter
>> itself that
>>  occasionally induces extra current? Is there any way to tweak the
>> settings so that it
>>  actually produces a bit more than 11.4kw? I appreciate your thoughts.
>>
>> Cheers,
>> Dave
>>
>> --
>> [image: Logo] <https://www.sungineersolar.com/>
>> Dave Tedeyan, P.E.
>> Owner | Sungineer Solar
>> p: he | him | his
>> a: 1653 Slaterville Rd. | Ithaca, NY 14850
>> w: www.sungineersolar.com <http://www.sungineersolar.com/>
>> c: (607) 288-2898
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