William,

 

It appears that most (not all) of the damage you show on your website is due to 
incidental contact of bare copper with the aluminum. Also, dripping from bare 
copper to aluminum is a problem particularly in a marine environment. Lastly, 
the Coast Guard has been using unframed modules in marine environments for 
several decades because of problems they had with anodized aluminum in the 
1980s in marine environments. Some module products prohibit installation in 
marine environments as well.

 

Bottom line, there is no surprise that a marine environment will require 
significantly more maintenance than in Atascadero. Types of stainless hardware 
also needs to be more closely reviewed as stainless and aluminum still react 
with one another—just at a much lower rate that some other materials. There are 
materials recommendations for stainless types in marine environments that have 
been used for many decades for sailboats and the like.

 

It makes little sense to design products for the marine environment unless it 
is specifically to satisfy that niche. Better choice of stainless hardware (not 
stainless clips), no bare copper, and consistent maintenance are probably your 
best options. There are a few frameless glass-on-glass modules that also might 
be an option moving forward.

 

Bill.

 

 

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of William Miller
Sent: Wednesday, January 27, 2016 10:11 AM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Subject: Re: [RE-wrenches] Plastic washers

 

Jay:

 

Conrad has a very pertinent point to make below. We are discovering that 
neither aluminum racking nor module frames hold up well in a marine 
environment. If you navigate to Miller Solar/case studies you will see photos 
and commentary about a particularly serious case of aluminum degradation. 

 

We pulled all of the equipment off the roof and we are waiting for advice from 
the rack and module manufacturers.  Various ideas brainstormed do include 
plastic spacers to minimize al to al or al to ss contact. 

 

William Miller


On Jan 27, 2016, at 6:36 AM, Conrad Geyser <conr...@cape.com 
<mailto:conr...@cape.com> > wrote:

Jay,

 

I would suggest that he has a point, that the dissimilar metals do have a 
reaction.  But that the reaction is self limiting and that stainless fasteners 
with aluminum are used in marine applications albeit only with anodized 
aluminum.  Or say fine and invoice accordingly for the plastic washers.

 

Conrad

Cotuit Solar

 

 




  
<https://docs.google.com/uc?export=download&id=0B23cRo0njHR6U05JaTRwaW9xVk0&revid=0B23cRo0njHR6VzRoWURUZFY2MnRmWFF0NWhQWTBiYkxsQ2IwPQ>
 
Conrad Geyser, Principal

Cotuit Solar LLC

508-428-8442

 

On Wed, Jan 27, 2016 at 8:02 AM, Jason Szumlanski 
<ja...@floridasolardesigngroup.com <mailto:ja...@floridasolardesigngroup.com> > 
wrote:

Another engineer, eh?

 

I'd say no... Tell him to find another installer. 50 million Elvis fans, I mean 
PV installations, can't be wrong.

 

Ask him if he brings his own scissors to the hairdresser? That's my favorite 
line.

 

 

Jason Szumlanski

 

 

On Wed, Jan 27, 2016 at 12:37 AM, Jay <jay.pe...@gmail.com 
<mailto:jay.pe...@gmail.com> > wrote:

Hi all

I've got a client who insists on "plastic " ( synthetic) washers between SS 
washers and the aluminum racking and modules.

I'm tried every angle to assure him it's not a problem to no effect.

So anybody have any recommendations about type, material, and where to buy?

Thanks

Jay
Peltz power.


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