Brian:

I agree 100%. Handling a tarp on a roof is impractical, ineffective and 
unreliable. Wind and slope are just two factors that increase danger and reduce 
reliability.

William



> On Sep 24, 2015, at 9:12 AM, Brian Mehalic <br...@solarenergy.org> wrote:
> 
> I disagree about tarps. We've tested fully covered arrays (and small ones at 
> that) and still had what would be considered lethal levels of current and 
> voltage, even when using heavy, reflective tarps. And it can be very 
> difficult to ensure they stay in place, plus it's impractical for larger 
> arrays. 
> 
> Brian
> 
>> On Sep 24, 2015, at 6:31 AM, Jason Szumlanski 
>> <ja...@floridasolardesigngroup.com> wrote:
>> 
>> "​In this scenario, there is no safe way to replace either of the two 
>> Morningstar controllers."
>> 
>> The BEST rooftop disconnect remains... a big thick tarp. Not totally 
>> practical in an emergency situation, but it is pretty fail safe. 
>> 
>> Unfortunately for emergency responders, that does not take care of the AC 
>> circuits in a microinverter or AC module system, but ideally the building 
>> main is shut down anyway, and the risk is the same as any other 240V 
>> equipment/appliance circuits.
>> 
>> ​Jason Szumlanski
>> 
>> 
>> 
>>> On Wed, Sep 23, 2015 at 4:26 PM, William Miller <will...@millersolar.com> 
>>> wrote:
>>> Dear Fellow Wrenches
>>> 
>>>  
>>> 
>>> Below is a design conundrum that may resonate with some of you:
>>> 
>>>  
>>> 
>>> We are finalizing a design for an off-grid residential system.  The 
>>> customer insist the PV should be on the roof and pre-installed a 1-1/4” PVC 
>>> conduit from his roof to a crawl space, in anticipation of a solar install. 
>>>  This created real problems, because we all know we can’t pull PV source or 
>>> output circuits in (or now, on)  the envelopes of habitable buildings.
>>> 
>>>  
>>> 
>>> There was no practical way to replace the PVC.  We contrived a method to 
>>> sleeve ¾” liquid-tight through the 1-1/4” PVC to the crawl space, 
>>> continuing on with EMT.  This is the largest metallic conduit we could fit. 
>>>  The distance was greater than 10 feet so we couldn’t use EMT.  Due to the 
>>> conduit size restriction, we upgraded to Morningstar 600 volt charge 
>>> controllers, allowing us to reduce conductor size.
>>> 
>>>  
>>> 
>>> (As a sidebar, although the Morningstar is listed as a 600 volt charge 
>>> controller, we have found no circumstance were we could take advantage of 
>>> that high a voltage.  With the currently available high wattage modules, by 
>>> the time we added enough in series to get to 600 volts, we were well beyond 
>>> the wattage capabilities of the controller.  For sake of design 
>>> considerations, I suggest one regard these units as ~300 volt charge 
>>> controllers.)
>>> 
>>>  
>>> 
>>> We now have plans for 300 volt PV feeders running down an interior wall and 
>>> under the house, with no roof-top disconnecting means.  It is my 
>>> understanding none are required.  I am not comfortable with this. 
>>> 
>>> ​​In this scenario, there is no safe way to replace either of the two 
>>> Morningstar controllers. Should someone drill through or damage the EMT in 
>>> the wall or under the floor, there would be no way to turn off the feeder.
>>>  
>>> 
>>> I don’t like putting HU361RBs on a roof.  They must remain vertical and so 
>>> they stick up too high and are hard to provide mounting for.  Sola-deck 
>>> units are another option, but they require integrating with shingles, not 
>>> practical on this job or many others.  I finally settled on a DC-Sunvolt 
>>> PV-X16A-4X-RG disconnect as a possible solution.  At $216 it is not out of 
>>> range.  The unit will provide means to turn off the feeders for service.  I 
>>> will report back on my impressions of the unit.
>>> 
>>>  
>>> 
>>> To distill this scenario, I don’t believe the code requires a disconnect, 
>>> but I feel morally obligated to install one.  I’d be interested in 
>>> verification of the code interpretation and others response to similar 
>>> situations.
>>> 
>>>  
>>> 
>>> I found no other options for rooftop disconnecting means that would be 
>>> small, reasonably priced and not present a high profile.  If there are 
>>> products I don’t know about, I would be most grateful to receive your input.
>>> 
>>>  
>>> 
>>> While researching the hardware I stumbled upon this article, linked below.  
>>> It seems to present a real dilemma, but I am not convinced.  Please remain 
>>> skeptical as you read.  It appears all of the links direct you to the same 
>>> source.
>>> 
>>>  
>>> 
>>> https://www.linkedin.com/pulse/greatest-debacle-solar-pv-australias-rooftop-dc-isolator-lucas-sadler
>>> 
>>>  
>>> 
>>> Thanks again to all of you for helpful advice and expertise.  I learned 
>>> about Sunvolt here, just one of many great suggestions.
>>> 
>>>  
>>> 
>>> Sincerely,
>>> 
>>>  
>>> 
>>> William Miller
>>> 
>>>  
>>> 
>>>  
>>> 
>>> 
>>> Lic 773985
>>> millersolar.com
>>> 805-438-5600
>>> 
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