Hey Mac,

We have installed many Magnum inverters in power systems that use home standby 
(like the Generac), RV style and all kinds of portable generators and have 
never experienced this issue. I have a Scopemeter also and have seen far worse 
waveform distortions than you are showing in the photos so I believe your 
problem is not as simple as the sine waveform. 

From the cost standpoint, I’de guess you have to try a different brand inverter 
first. However, since the problem only occurs with that particular generator, I 
would not trust it. 

Larry Crutcher
Starlight Solar Power Systems


On Jul 14, 2015, at 6:01 AM, Mac Lewis <maclew...@gmail.com> wrote:

Hello wrenches,

Last December I posted about a Magnum 4448 and a Generac 22 kW generator that 
aren't working well together.  The symptom was that the Magnum transformer 
would overheat very quickly, even at very low charge rates (<2A DC).  We have 
verified 120/240 VAC operation of the generator.

We were able to get up to the site with an oscilloscope and see if we could 
find anything out.  I've attached some photos of the oscilloscope output.  I 
don't have anything to compare it to, so I'd like to see if anyone has some 
insight into why this may be occurring.
The 4 photos are as follows (all photos L1-L2):
1.  Generator Waveform No Load: Unloaded Generator Voltage Waveform
2.  Charger 1st Connected: AC Input Voltage waveform immediately after charger 
connects
3.  Steady State Operation Editted: AC Input Voltage waveform after about 10 
seconds, this waveform continues until transformer overheats (in about 2 
minutes)  Note the disturbances.
4.  Zoomed In Ripple: Closer view of the disturbances noted in #3.

We have tried replacing the Magnum with an identical unit, and we had the same 
issue.  We also tried a Honda 6500 with atrocious voltage and frequency 
regulation and it worked fine with the Magnum.  Since I did not sell him the 
generator, the easy out is to replace the generator.  However, there is some 
custom exhaust duct work and it will be much more expensive to replace the 
generator than to try a new inverter.  

I think that over all it is preferable for the client to replace the 
inverter/charger with a different brand.  I have no problem doing that except 
that I'd like to be relatively sure that this is anomalous behavior between the 
Magnum and the Generac and not a generator issue.  What are the chances that 
I'd have the same issue with a different inverter?  What might cause this?  All 
voltage and frequency measurements have been perfect with the Generac.

Your comments or thoughts are appreciated.

Thanks




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