On 5/22/2015 12:56 PM, Ray Walters wrote:
Hi Bill;

If the battery is in an insulated box indoors, it definitely can over heat. Also if ambient temps get into the 90s, the additional heat from charging can push the battery into the danger zone. In hot desert or tropical climates, it may actually be difficult to keep the battery below 105F.

I'm very glad to hear Midnite added the high temp disconnect to their system. They may have saved a life. Bob, is battery temp logged, so we could see how often a system quits charging for high temp, and just what the battery temps are running?


No, but that is on the list as are other things to data log.

Hopefully the temperature is adjusted higher than it would ever get to under normal circumstances.

I could see some future systems wanting to be able to regulate Absorb on battery temperature mixed with other parameters some day. Could get REALLY complicated if you wanted to. We're learning more and more
about what is good for batteries.

boB



Many of our systems may need additional cooling. A recent HUP install in Haiti comes to mind.....
R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760
On 5/22/2015 8:28 AM, frenergy wrote:
Hey Jay,
From what I've heard form battery manus, the C rates likely even in a well PV-ed system still will not produce C-rates high enough to approach a high or "longevity reducing" internal battery temp, assuming a typical bulk, absorb, float cycle. Of course, battery environmental location (typical temps) would set a baseline from which batt temp would rise from. Here in the Sierra, ambients are not very high 95% of the time. Just curious, how does the wiz bang account for all loads...2 shunts?
Thanks,
Bill
Feather River Solar Electric

    ----- Original Message -----
    *From:* jay peltz <mailto:jay.pe...@gmail.com>
    *To:* RE-wrenches <mailto:re-wrenches@lists.re-wrenches.org>
    *Sent:* Thursday, May 21, 2015 8:07 PM
    *Subject:* Re: [RE-wrenches] FLA battery setpoints with larger arrays

    Hi Allan,

    I like the classic/wiz bang jr.  This allows really good end amp
    control as all loads are accounted for.

    Higher C rates equal higher internal temps which definitely will
    shorten the life.

    On Thu, May 21, 2015 at 10:56 AM, Allan Sindelar
    <al...@sindelarsolar.com <mailto:al...@sindelarsolar.com>> wrote:

        Wrenches,
        In the last few years I have changed my approach to off grid
        system sizing, primarily due to higher battery costs and
        lower module costs. Rather than shooting for a traditional
        80-90% of winter load profile target, I will size a larger
        array and smaller battery bank, figuring (especially here in
        the sunny Southwest) that batteries will recharge more
        quickly, will spend more of their time full (and thus last
        longer), and will be at least partially charged during cloudy
        weather. This even allows for smaller battery banks that are
        cycled more deeply (as long as there's a backup gennie in the
        mix); the lower cost of a smaller size may allow for a set of
        higher-quality industrial cells.

        I first began to rethink my design approach after reading
        Christopher Freitas' Solar Pro article on large battery banks
        a few years ago. Being able to refill in a day was part of
        his strategic approach to battery bank design. I used and
        wrote about this approach in my tiny house article in the
        current Home Power. However, I'm just beginning to get owner
        feedback about greater water consumption and the need for
        more frequent watering. This is especially the case when I
        add array to an existing system, and the old watering
        schedule is suddenly not enough.

        When I design new systems I now encourage larger arrays and
        smaller battery banks, as the batteries spend more of their
        time happily full and recover more quickly after a discharge
        period. But I am thinking that I will have to begin changing
        charging setpoints in response. Flooded batteries have a
        range of recommended bulk setpoints, from 28.8 to 29.6 volts
        on a 24V system. When arrays were smaller we set to the
        higher end of the range to take advantage of topping off when
        available, and a two hour or longer absorption was considered
        beneficial, as long as the CC could transition to float at 2%
        of capacity or so. With a larger array a better approach may
        be to lower the bulk/absorption setting, as well as reduce
        absorption time and raise the float transition current ("done
        amps").

        I'm writing to encourage a discussion among off grid
        Wrenches. Are you changing the relative relationship between
        array and battery capacities? If so, how are you adjusting
        charge controller setpoint programming? For example, how
        would you program a Midnite Classic, Outback FM or Schneider
        XW if you could achieve a C/10 or C/15 charge rate?

        Thanks, Allan

        *Allan Sindelar*
        al...@sindelarsolar.com <mailto:al...@sindelarsolar.com>
        NABCEP Certified PV Installation Professional
        NABCEP Certified Technical Sales Professional
        New Mexico EE98J Journeyman Electrician
        Founder (Retired), Positive Energy, Inc.
        *505 780-2738 <tel:505%20780-2738> cell*

    Jay Peltz
    Peltz Power
    jay.pe...@gmail.com <mailto:jay.pe...@gmail.com>


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