Hi Jeremy;

I'm referring to the Clipper. It includes everything that the regular control box MNTCB includes: rectifier, bypass/ brake switching, but also has the voltage limiting control circuit, and dump resistors. Midnite sells several size resistors, so I'm waiting to find out which ohm rating is best for the XL.1 with the 24 v MS stator. Apparently, Bergey has had 4 different stators. Only the new ones 24 MS and 48 MS are compatible with the Midnite Classic's MPPT. I don't know what date they went to the newer stators, but the old XL.1s would need to update the stator.

Mad scientist time:
It might also be possible to just remove the rectifier at the turbine, and then run the 3 phase current through a transformer, before the Clipper to get the voltage high enough for MPPT. You'd need to add a 3rd conductor too.... Still no way to do it without dropping the tower.......hmmmm, time to sleep.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 2/19/2014 7:56 PM, All Solar, Inc. wrote:
Ray,
Are you referring to Midnite's wind turbine control box, which is what comes with the Bergey? It does not include any diversion for slowing the turbine. I questioned why they did not use the clipper, but did not really get an answer. We have installed 2 of the Excel 1s in the last 6 months with no problems. I also believe the clipper would take care of it, just have no experience with it yet.

Jeremy Rodriguez,
President

All Solar, Inc.
1463 M
Penrose Colorado 81240
719-372-3808 office
719-372-3804 fax
www.asolarelectric.com <http://www.asolarelectric.com>

Sent by Jeremy's iPhone. Sorry for typos and shorthand!

On Feb 19, 2014, at 2:27 PM, Ray Walters <r...@solarray.com <mailto:r...@solarray.com>> wrote:

We've done some research on this, as we're doing an XL.1 project at 12 v right now. I don't have first hand experience with the Clipper yet, but I have over a decade of XL.1 experience and many years with Midnite's electronics. The Clipper is exactly what is needed. It also moves the rectifier down to the ground, and offers a braking disconnect system to shut the turbine down completely if needed. The Classic by itself isn't really controlling the turbine speed, and counting on the XL,1 mechanical governing design by itself is definitely full hardy. Unfortunately, Bergey's new staff is not really up to full speed yet on what is needed to make their turbines work long term. At least they've abandoned the old XL.1 controller. Hopefully the turbine itself hasn't changed too much; I've seen them survive some very high speed winds and direct lightning strikes.
R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760
On 2/19/2014 1:39 PM, Chris Daum wrote:
Hello Wrenches:
We have a customer who's got one of the Excel One wind gennies, and he's burnt up two Classic controllers (overvoltage....the 2nd time it got over 400V before it burnt up). Bergey's been dragging their feet as to why this is happening; they're saying it's probably an "upslope site" where the RPM just gets too high, among other things. Metering tests prove that the stator is OK. They also said that Midnite Solar has a 'clipper' to prevent overvoltage; do any of you have any experience with this device? It's ~$1200, and of course there is no mention of this on Bergey's web site or in their XL.1 manual. I have several other XL.1s in the general area, but they are on their old 24V controller. So I am looking for more information on anyone who's using this 'clipper'.
Please feel free to contact me off list.
Thanks!
Chris Daum
Oasis Montana Inc.
406-777-4309


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