Eric,

These two SolarPro magazine articles may be relevant to your troubleshooting 
efforts:

http://solarprofessional.com/article/?file=SP2_6_pg34_Gleason

http://solarprofessional.com/article/?file=SP2_2_pg16_QandA_3&search=

Best regards,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545


On Jul 21, 2012, at 3:19 PM, SunHarvest wrote:

> Hello Wrenches,
>  
> I am helping a client troubleshoot a complaint about underproduction of his 
> on-grid system installed about 6-8 years ago. At first I thought I might 
> encounter the bad Kyocera KC120 issue but it turns out they have BP170's, 40 
> of them for an STC power rating of 6.8kW.
>  
> Ratings of the BP modules: PTC=150.7, Vmp=35.4, Voc=44.2, Imp=4.8, Isc=5
>  
> The system has four panels of ten modules wired in series for a nominal 
> rating of about 350v, 4.8a per string.
>  
> At the DC disconnect (first accessible combiner) I measured: All strings 
> right at about 375v(oc), 4.7a(mp). After the strings are combined, at the DC 
> input of the SB6000 (with the AC power to the inverter OFF) I measured about 
> 375V as expected. Once the AC power is connected, the SB6000 starts up, and 
> MPP operation is initiated, the DC voltage drops to about 280V, and amps sit 
> between 14 & 15A.  I didn't think the voltage was supposed to drop upon MPP 
> tracking...especially this much. This voltage drop would account for the 
> observed power loss between actual and rated production values. I'm going to 
> check with SMA but I wanted to ask the experts here too, as someone may 
> advise something like, "Oh yeah, BP modules have a similar defect as the 
> Kyocera..."
>  
> My questions:
>  
> Is the DC voltage supposed to drop significantly in MPP mode on these 
> inverters?
> If not, does this indicate a bad inverter?
> Anyone know of problems with BP modules manufactured around 2006-2008?
>  
> The Kyocera modules showed good volts and amps until a load was connected. 
> Seems like a similar issue here.
>  
> Eric Stikes
> SunHarvest Solar
> A Sustainable Energy Group Partner
> +1 (530) 798 - 3738
> www.harvesthesun.com
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