How many years have they been off grid. It is pretty common for people to have 
problems when the days get shorter and the nights get longer in the fall. My 
guess is he gets about 30 amps of charge using a 2500 watt generator and 
probably less if loads are on when they charge. You should tell them they need 
to run the generator for 40 hours to catch up. Customers never like to hear 
that. A trimetric will help them keep up.
David Katz

From: Ron Young [mailto:solarea...@solareagle.com]
Sent: Saturday, October 08, 2011 06:42 PM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Subject: Re: [RE-wrenches] intermittent battery problem

Thanks Bob but he has a tubular type hydrometer, not the pointer type. They're 
usually ok but I'll check it against mine when I go there which looks like a 
certainty.

They EQ the batteries on a regular basis as per my instructions (they say) but 
will have to nail them down on that. The small 2500w generator worries me but 
they have 800w solar and a Whisper 100. The wind blows a lot. Inverter is a 
3524 Outback.

Ron

On 2011-10-08, at 5:07 PM, bob ellison wrote:

I bet he has a cheap pointer type hydrometer, I have seen them be way off from 
reality.
My guess is that the gravity is low the voltage changes quickly, specific 
gravity changes slowly in a battery bank.
To fully charge a 24 volt bank you need to get it to 29 + volts and keep it 
there for several hours, depending on the battery bank size.
Charging it to 25.4 is nothing in the long run.
Give them a LONG full charge, what are the inverters? Does it ever get an EQ 
charge?

Bob Ellison

From: 
re-wrenches-boun...@lists.re-wrenches.org<mailto:re-wrenches-boun...@lists.re-wrenches.org>
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ron Young
Sent: Saturday, October 08, 2011 2:02 PM
To: RE-wrenches
Subject: [RE-wrenches] intermittent battery problem

Howdy Wrenches,

One of my customers that lives 3 hours out in the back country is having an 
intermittent problem that I haven't encountered before. The batteries drop 
rapidly in voltage but hydrometer readings are in the green. Turning off the 
inverter and just using DC doesn't change anything. Meters on the Mate, Outback 
MX and Whisper controller are all the same so it's not a metering problem. On 
the way to bed the batteries were at 25.4, overnight with no loads they dropped 
to 22.9 then a short 15 min. charge with a generator brings the batteries back 
up and two hours later they are at 25.8. This scenario has occurred several 
times and then doesn't appear for a day or two.

It doesn't seem to be sulfation as the batteries are reading good on the 
hydrometer every time. All cells check out. The inverter doesn't seem to be the 
problem. They have a Sunfrost on a separate DC circuit. It sounds like an 
intermittent circuit problem or electronics issue. Customer has checked and 
tightened all the connections he can get at but hasn't been inside the 
components. Would appreciate any suggestions or clues before I make the trip.

Ron Young

earthRight Products - Solareagle.com<http://Solareagle.com>
Alternative Energy Solutions ~ Renewable Energy Products


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